Hydraulic Control Assembly - Antilock Brakes: Service and Repair

Part 1 Of 2:

Part 2 Of 2:

REMOVAL
1. REMOVE AIR CLEANER ASSEMBLY AND AIR CLEANER INLET
a. Remove the battery clamp cover, bolt and air cleaner inlet.
b. Disconnect the MAF meter connector.
c. Remove the 3 bolts and loosen the hose clamp, pull out the air cleaner assembly with the cleaner hose.





2. DISCONNECT BRAKE LINE
Using SST, disconnect the 6 brake lines from the brake actuator.
SST 09023-00100
Torque: 15 Nm (155 kgf-cm, 11 ft. lbs.)





3. REMOVE BRAKE ACTUATOR ASSEMBLY
a. Disconnect the 2 connectors from the brake actuator.
b. Remove the bolt, 2 nuts and brake actuator assembly.
Torque: 19 Nm (195 kgf-cm, 14 ft. lbs.)
4. REMOVE BRAKE ACTUATOR
a. Remove the 2 nuts and actuator from the actuator bracket.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
b. Remove the 2 cushion bolts and 3 cushions from the brake actuator.

INSTALLATION
Installation is in the reverse order of removal.
1. AFTER INSTALLATION, FILL BRAKE RESERVOIR WITH BRAKE FLUID AND BLEED BRAKE SYSTEM
2. CHECK FOR FLUID LEAKAGE