Fuel Door: Service and Repair
REMOVAL1. REMOVE THESE PARTS:
a. Luggage compartment floor mat
b. Rear floor finish plate
c. Luggage compartment trim front cover
d. Luggage compartment trim side cover LH
2. REMOVE FUEL LID LOCK ASSEMBLY
a. Remove the nut and lamp failure relay, then disconnect the connector.
b. Remove the nut from the fuel lid side.
c. Remove the nut and lock assembly, then disconnect the connector.
3. REMOVE FUEL TANK FILLER PIPE SHIELD
a. Remove the 4 screws.
b. Remove the fuel tank cap and shield.
CAUTION: Always keep the tank cap closed when it is not required to be open. Keep all fire away during the operation.
c. Install the fuel tank cap quickly.
4. REMOVE FUEL FILLER OPENING LID
a. Using a drill, drill out the rivet heads.
b. Remove the fuel filler opening lid.
c. Remove the nut and fuel filler opening lid lock retainer from the opening lid.
5. REMOVE N0.3 FUEL TANK FILLER PIPE SHIELD
INSTALLATION
1. INSTALL No.3 FUEL TANK FILLER PIPE SHIELD
2. INSTALL FUEL FILLER OPENING LID
a. Install the lock retainer with the nut to the opening lid.
Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)
b. Using a riveter, install the fuel filler opening lid with the 2 rivets to the body.
3. INSTALL FUEL TANK FILLER PIPE SHIELD
a. Remove the fuel tank cap.
b. Install the fuel inlet pipe shield to the body.
c. Install the fuel tank cap quickly.
CAUTION: Always keep the tank cap closed when it is not required to be open. Keep all fire away during the operation.
d. Tighten the 4 screws.
4. INSTALL FUEL LID LOCK ASSEMBLY
a. Connect the connector, then install the lock assembly with the nut.
Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)
b. Torque the nut from the fuel lid side.
Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
c. Connect the connector, then install the lamp failure relay with the nut.
5. INSTALL THESE PARTS:
a. Luggage compartment trim side cover LH
b. Luggage compartment trim front cover
c. Rear floor finish plate
d. Luggage compartment floor mat