Evaporator Core: Service and Repair

REMOVAL

1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

HINT: At the time of installation, please refer to the following item.
Evacuate air from refrigeration system.
Charge system with refrigerant and inspect for leakage of refrigerant.

Specified amount: 800 ± 50 g (28.22 ± 1.76 oz.)

2. REMOVE BLOWER UNIT




3. DISCONNECT LIQUID AND SUCTION TUBE
Remove the bolt and slide the plate, then disconnect both tubes.

Torque: 10 Nm (100 kg.cm, 7 fl.lb)

NOTE: Cap the open fittings immediately to keep moisture or dirt out of the system.

HINT: At the time of installation, please refer to the following item. Lubricate 2 new O-rings with compressor oil and install the tubes.




4. REMOVE EVAPORATOR
a. Disconnect the connector.
b. Remove the screw and pull out the evaporator temperature sensor.
c. Remove the 5 screws and evaporator cover.

HINT: At the time of installation, please refer to the following item.

Do not reuse the evaporator cover.

d. Pull out the evaporator.

HINT: At the time of installation, please refer to the following item.
If evaporator is replaced, add compressor oil to evaporator.

Add 40 cc (1.4 fl.oz.)
Compressor oil: ND-OIL 8 or equivalent

INSTALLATION
Installation is in the reverse order of removal.