Condenser HVAC: Service and Repair
REMOVAL1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
HINT: At the time of installation, please refer to the following item.
Evacuate air from refrigeration system.
Charge system with refrigerant and inspect for leakage of refrigerant.
Specified amount: 800 ± 50 g (28.22 ± 1.76 oz.)
2. REMOVE THESE PARTS:
a. Radiator upper support seal
b. Receiver and holder
c. Radiator upper support
d. Clearance lights
e. Headlights
f. Radiator fan and condenser fan
3. DISCONNECT DISCHARGE HOSE
Remove the bolt and disconnect the discharge hose.
Torque: 10 Nm (100 kg.cm, 7 fl.lb)
NOTE: Cap the open fittings immediately to keep moisture or dirt out of the system.
HINT: At the time of installation, please refer to the following item.
Lubricate a new O-ring with compressor oil and install the tube.
4. REMOVE LIQUID TUBE
Loosen the nut and remove the liquid tube.
Torque: 14 Nm (140 kg.cm, 10 ft.lb)
NOTE: Cap the open fittings immediately to keep moisture or dirt out of the system.
HINT: At the time of installation, please refer to the following item
Lubricate a new O-ring with compressor oil and install the tube.
5. REMOVE CONDENSER
a. Remove the 2 nuts from condenser upper mountings.
b. Push the radiator toward the engine.
c. Push the condenser toward the radiator and pull it upward.
HINT: At the time of installation, please refer to the following item.
If condenser is replaced, add compressor oil to the compressor.
Add 40 - 50 cc (1.4 - 1.7 fl.oz.)
Compressor oil: ND-OIL 8 or equivalent
INSTALLATION
Installation is in the reverse order of removal.