FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal and Installation

Part 1 Of 2:




Part 2 Of 2:






REMOVAL
1. REMOVE AIR CLEANER COVER WITH AIR CLEANER HOSE
2. DISCONNECT LEVEL WARNING SWITCH CONNECTOR
3. TAKE OUT FLUID WITH SYRINGE

NOTICE: Do not let brake fluid remain on a painted surface. Wash it off immediately.

4. w/ VSC: REMOVE BRAKE HOSE





5. DISCONNECT BRAKE LINES
Using SST, disconnect the 4 brake lines.
SST 09023-00100 (w/ TRAC)
09751-36011 (w/ VSC)
Torque:
w/ TRAC: 20 Nm (200 kgf-cm, 14 ft. lbs.)
w/ VSC: 15 Nm (155 kgf-cm, 11 ft. lbs.)





6. REMOVE MASTER CYLINDER
Remove the 2 nuts, and pull out the 2-way, master cylinder and gasket.
Torque: 13 Nm (130 kgf-cm, 9 ft. lbs.)

INSTALLATION
Installation is in the reverse order of removal.

HINT:
^ Before installation, adjust length of brake booster push rod.
^ After installation, fill brake reservoir with brake fluid and bleed brake system.
^ Check for leaks, check and adjust brake pedal.