FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Ball Joint: Service and Repair

REMOVAL
1. REMOVE FRONT WHEEL

Torque: 103 Nm (1,050 kgf.cm, 76 ft.lbs. )

2. REMOVE FRONT BRAKE CALIPER
a. Remove the 2 bolts and brake caliper.

Torque: 118 Nm (1,,200 kgf.cm, 87 ft.lbs. )

b. Support the brake caliper securely.
3. DISCONNECT ABS SPEED SENSOR AND WIRE HARNESS
Remove the 2 bolts, ABS speed sensor and wire harness.

NOTICE: When removing them from right side do not disconnect the pad wear indicator connector.

Torque: 7.8 Nm (80 kgf.cm, 69 inch lbs.)





4. DISCONNECT TIE ROD END FROM LOWER BALL JOINT
a. Remove the clip and nut from the tie rod end.

Torque: 59 Nm (600 kgf.cm, 43 ft.lbs. )

b. Using SST, disconnect the tie rod end from the steering knuckle.
SST 09610-20012,





5. DISCONNECT LOWER BALL JOINT FROM LOWER SUSPENSION ARM
a. Remove the cotter pin and nut from the lower ball joint.

Torque: 152 Nm (1,550 kgf.cm, 112 ft.lbs. )

b. Using SST, remove the lower ball joint from the lower suspension arm.
SST 09628-62011
6. REMOVE LOWER BALL JOINT FROM STEERING KNUCKLE
Remove the 2 bolts and lower ball joint.

Torque: 113 Nm (1,150 kgf.cm, 83 ft.lbs. )

INSPECTION
1. INSPECT BALL JOINT FOR ROTATION CONDITION





a. Flip the ball joint stud back and 4-5 times before installing the nut.
b. Using a torque wrench, turn the nut continuously one turn every 2-4 seconds and take the torque reading on the 5th turn.

Torque (turning): 1.0-2.5 Nm (1-25 kgf.cm, 9-21.7 inch lbs.)

INSTALLATION
Installation is in the reverse order of removal.
AFTER INSTALLATION, CHECK ABS SPEED SENSOR SIGNAL AND FRONT WHEEL ALIGNMENT