Removal and Installation

REMOVAL
1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
2. REMOVE STEERING WHEEL PAD
3. REMOVE STEERING WHEEL
4. REMOVE ENGINE UNDER COVER
Remove the 9 bolts, 6 screws, 2 clips and engine under cover.
5. DISCONNECT RH AND LH TIE ROD ENDS
6. DISCONNECT SLIDING YOKE
7. DISCONNECT PRESSURE FEED TUBE
Remove the union bolt and gasket, and disconnect the pressure feed tube.
8. DISCONNECT RETURN TUBE
Remove the union bolt and 2 gaskets, and disconnect the return tube.
9. REMOVE PS GEAR ASSEMBLY
a. Disconnect the PPS solenoid connector.
b. Remove the 4 mount bolts and nuts.
c. Remove the 2 brackets, 2 grommets and PS gear assembly.

NOTICE: Do not damage the turn pressure tubes.

INSTALLATION
1. INSTALL PS GEAR ASSEMBLY
a. Install the PS gear assembly, 2 grommets and 2 brackets.

NOTICE: Do not damage the turn pressure tubes.

b. Install the 4 mount bolts and nuts.

Torque: 76 Nm (770 kgf.cm, 56 ft.lbs. )

c. Connect the PPS solenoid connector.
2. CONNECT PRESSURE FEED TUBE
Install a new gasket, then connect the pressure feed tube with the union bolt.

Torque: 49 Nm (500 kgf.cm, 36 ft.lbs. )

3. CONNECT RETURN TUBE
Install new gasket on each side of the return tube and connect the return tube with the union bolt.

Torque: 49 Nm (500 kgf.cm, 36 ft.lbs. )

4. CONNECT SLIDING YOKE
5. CONNECT RH AND LH TIE ROD ENDS
6. INSTALL ENGINE UNDER COVER
Install the engine under cover with the 9 bolts, 6 screws and 2 clips.
7. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

HINT: Do it with the front of the vehicle jacked up.

8. CENTER SPIRAL CABLE
9. INSTALL STEERING WHEEL
a. Align the matchmarks on the steering wheel and main shaft.
b. Temporarily tighten the wheel set nut.
c. Connect the connector.
10. BLEED POWER STEERING SYSTEM
11. CHECK STEERING WHEEL CENTER POINT
12. TORQUE STEERING WHEEL SET NUT

Torque: 35 Nm (360 kgf.cm, 26 ft.lbs. )

13. INSTALL STEERING WHEEL PAD
14. CHECK FRONT WHEEL ALIGNMENT