Removal and Installation

COMPONENTS

REMOVAL

1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

HINT: At the time of installation, please refer to the following item.
Evacuate air from refrigeration system.

Charge system with refrigerant and inspect for leakage of refrigerant.
Specified amount: 700 ± 50 g (29.69 ± 1.76 oz.)

2. DRAIN ENGINE COOLANT FROM RADIATOR

HINT: It is not necessary to drain out all coolant.




3. DISCONNECT LIQUID AND SUCTION TUBES
Remove the 2 bolts and disconnect the both tubes.
Torque: 10 N.m (100 kgf.cm, 7ft.lbf)

NOTE: Cap the open fittings immediately to keep moisture or dirt out of the system.

HINT: At the time of installation, please refer to the following item.
Lubricate 2 new O-rings with compressor oil and install the tubes.

4. DISCONNECT WATER VALVE CONTROL CABLE

HINT: At the time of installation, please refer to the following item.

After connection, adjust the control cable




5. DISCONNECT WATER HOSES FROM HEATER RADIATOR PIPES
a. Using pliers, grip the claw of the hose clip and slide the hose clip along the hose.
b. Disconnect the water hoses.




5. DISCONNECT WATER HOSES FROM HEATER RADIATOR PIPES
a. Using pliers, grip the claw of the hose clip and slide the hose clip along the hose.
b. Disconnect the water hoses




HINT: At the time of installation, please refer to the following items.
- Push the water hose onto the heater radiator pipe as far as second ridge on the pipe and install the hose clip.
- Install the hose clip in the position, as shown in the illustration.

6. REMOVE INSTRUMENT PANEL AND REINFORCEMENT
7. REMOVE BLOWER UNIT
Service and Repair




8. REMOVE A/C UNIT
a. Disconnect the connectors.
b. Remove the rear heater ducts.
c. Remove the wire harness set bolts.
d. Remove the 2 nuts, bolt and A/C unit.

INSTALLATION

Installation is in the reverse order of removal.