FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal and Installation

REMOVAL
1. REMOVE OIL PAN PROTECTOR
2. REMOVE ENGINE UNDER COVER
3. DRAIN ENGINE COOLANT
4. REMOVE BATTERY CLAMP COVER
5. REMOVE AIR CLEANER INLET
6. REMOVE RADIATOR RESERVOIR HOSE
7. DISCONNECT UPPER RADIATOR HOSE FROM RADIATOR
8. DISCONNECT LOWER RADIATOR HOSE FROM RADIATOR
9. DISCONNECT A/T OIL COOLER HOSES FROM RADIATOR





10. REMOVE NO.2 FAN SHROUD
a. Remove the 2 clips.
b. Disconnect the claw of the No.2 fan shroud from the hook of the No. 1 fan shroud, and remove the No.2 fan shroud.





11. REMOVE RADIATOR ASSEMBLY
a. Disconnect the ECT switch connector for the A/C cooling fan.
b. Disconnect the upper sides of the RH and LH cool air ducts.
c. Remove the nut and upper radiator support. Remove the 2 upper radiator supports.
d. Lift out the radiator assembly.
e. Remove the 2 lower radiator supports from the radiator.





12. REMOVE NO.1 FAN SHROUD FROM RADIATOR
Remove the 4 bolts and fan shroud.



INSTALLATION





1. INSTALL NO.1 FAN SHROUD TO RADIATOR
Install the fan shroud with the 4 bolts.
Torque: 5.0 Nm (50 kgf.cm, 44 ft. lbs.)
2. INSTALL RADIATOR ASSEMBLY
a. Install the 2 lower radiator supports to the radiator.
b. Place the radiator assembly on the body bracket.





c. Install the radiator with the 2 upper radiator supports and 2 nuts.
Torque: 13.5 Nm (135 kgf.cm, 10 ft. lbs.)
d. Install the upper sides of the RH and LH cool air ducts.
e. Connect the ECT switch connector for the A/C cooling fan.





HINT: After installation, check that the rubber cushion of the support is depressed.





3. INSTALL NO.2 FAN SHROUD
a. Connect the claw of the No.2 fan shroud to the hook of the No.1 fan shroud.
b. Install the No.2 fan shroud with the 2 clips.
4. CONNECT UPPER RADIATOR HOSE TO RADIATOR
5. CONNECT LOWER RADIATOR HOSE TO RADIATOR
6. CONNECT A/T OIL COOLER HOSES TO RADIATOR
7. INSTALL RADIATOR RESERVOIR HOSE
8. FILL WITH ENGINE COOLANT
9. START ENGINE AND CHECK FOR LEAKS
10. RECHECK ENGINE COOLANT LEVEL
11. INSTALL AIR CLEANER INLET
12. INSTALL BATTERY CLAMP COVER
13. INSTALL ENGINE UNDER COVER
14. INSTALL OIL PAN PROTECTOR