Removal and Installation

ON-VEHICLE INSPECTION

NOTE:
- Before changing the starter, check the following items again:
- Connector connection
- Accessory installation, e.g.: theft deterrent system













COMPONENTS

REMOVAL

1. DRAIN ENGINE COOLANT
2. REMOVE V-BANK COVER
3. REMOVE INTAKE AIR CONNECTOR PIPE




4. DISCONNECT THROTTLE BODY FROM INTAKE MANIFOLDS
a. Disconnect the accelerator cable from the throttle body.
b. Remove the 2 bolts and 2 nuts, and disconnect the throttle body from the intake manifolds.
c. Remove the gasket.

5. REMOVE UPPER AND LOWER INTAKE MANIFOLDS ASSEMBLY.
6. REMOVE WATER BYPASS PIPE.
7. REMOVE REAR WATER BYPASS JOINT.




8. REMOVE STARTER
a. Disconnect the starter connector.
b. Remove the nut, and disconnect the starter cable.
c. Remove the bolt, and disconnect the engine wire protector.




d. Remove the 2 bolts and starter.

INSTALLATION

1. INSTALL STARTER




a. Install the starter with the 2 bolts.
Torque: 37 N.m (380 kgf.cm, 27 ft.lbf)




b. Connect the starter cable with the nut.
Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf)
c. Install the engine wire protector to the starter with the bolt.
d. Connect the starter connector.

2. INSTALL REAR WATER BYPASS JOINT
3. INSTALL WATER BYPASS PIPE
4. INSTALL UPPER AND LOWER INTAKE MANIFOLDS ASSEMBLY




5. INSTALL THROTTLE BODY
a. Install a new gasket and the throttle body with the 2 bolts and 2 nuts.
Torque: 18 N.m (185 kgf.cm, 13 ft.lbf)
b. Connect the accelerator cable to the throttle body.

6. INSTALL INTAKE AIR CONNECTOR PIPE
7. FILL WITH ENGINE COOLANT
8. CHECK THAT ENGINE STARTS
9. START ENGINE AND CHECK FOR ENGINE COOLANT AND FUEL
10. INSTALL V-BANK COVER