On-Vehicle Repair

ON-VEHICLE REPAIR

CAUTION: When working with FIPG material, you must observe the following items.
- Using a razor blade and gasket scraper, remove all the old FIPG material from the gasket surfaces.
- Thoroughly clean all components to remove all the loose material.
- Clean both sealing surfaces with a non-residue solvent.
- Apply FIPG in an approx. 1 mm (0.04 inch) wide bead along the sealing surface.
- Parts must be assembled within 10 minutes of application. Otherwise, the FIPG material must be removed and reapplied.

1. REMOVE DRAIN PLUG WITH GASKET AND DRAINAGE
2. REMOVE OIL PAN. Refer to Temperature Sensor, Transmission Control; Service and Repair.
3. EXAMINE PARTICLES IN PAN
4. REMOVE OIL STRAINER
5. REMOVE SOLENOID WIRING WITH ATF TEMPERATURE SENSOR





6. REMOVE VALVE BODY
a. Remove the 21 bolts and valve body.





7. REMOVE CHECK BALL BODY AND SPRING

NOTICE: Do not drop the check ball body and spring.





8. REMOVE SOLENOID VALVE
a. Remove the 3 bolts and shift solenoid valve No.1, No.2 and No.3.
b. Remove the 2 bolts, oil guide plate, lock plate, shift solenoid valve SLN and No.4.
c. Remove the 6 O-rings from each shift solenoid valve.
d. Remove the bolt, lock plate and shift solenoid valve SLU and SLT.
9. INSTALL SOLENOID VALVE
a. Install the shift solenoid valve SLU and SLT and the lock plate with the bolt.
Torque: 6.4 Nm (65 kgf-cm, 56 inch lbs.)
b. Coat 6 new O-rings with ATF.
c. Install the 6 O-rings to the each solenoid valve.
d. Install the shift solenoid valve SLN, No.4, lock plate and oil guide plate with the 2 bolts.
Torque: 10 Nm (100 kgf-cm, 7 ft. lbs.)
e. Install the shift solenoid valve No.1, No.2 and No.3 with the 3 bolts.
Torque:
Shift solenoid valve No.1 and No.3:
6.4 Nm (65 kgf-cm, 56 inch lbs.)
Shift solenoid valve No.2:
10 Nm (100 kgf-cm, 7 ft. lbs.)





10. INSTALL CHECK BALL BODY AND SPRING
11. INSTALL VALVE BODY





a. Align the groove of the manual valve to pin of the lever.





b. Install the 21 bolts.
Torque: 10 Nm (100 kgf-cm, 7 ft. lbs.)
Bolt length:
Bolt A: 23 mm (0.91 inch)
Bolt B: 28 mm (1.10 inch)
Bolt C: 36 mm (1.42 inch)
Bolt D: 55 mm (2.17 inch)
12. INSTALL SOLENOID WIRING WITH ATF TEMPERATURE SENSOR
13. INSTALL OIL STRAINER
14. INSTALL OIL PAN
15. INSTALL DRAIN PLUG WITH NEW GASKET
Torque: 20 Nm (205 kgf-cm, 15 ft. lbs.)
16. FILL FLUID AND CHECK FLUID