Removal and Installation

REMOVAL
1. REMOVE FRONT FENDER APRON SEAL RH
Remove the 2 bolts.
2. DISCONNECT RETURN HOSE

NOTICE: Take care not to spill fluid on the drive belt.





3. DISCONNECT PRESSURE FEED TUBE
a. Remove the 2 clamp plate set nuts.
b. Remove the bolt.
c. Remove the 2 clamp plates and 2 holders from the tube.
d. Using SST, disconnect the tube.
SST 09631 - 22020





4. REMOVE DRIVE BELT
Loosen the 2 (A and B) bolts.
5. REMOVE PS VANE PUMP ASSEMBLY WITH PRESSURE FEED TUBE
a. Disconnect the connector from the oil pressure switch.
b. Loosen bolt A sufficiently so that pump assembly can be removed.

HINT: Bolt A cannot be removed.

6. REMOVE PRESSURE FEED TUBE
a. Remove the oil pressure switch from the union bolt.

NOTICE: Be careful not to drop the switch.

If the switch is dropped or strongly damaged, replace it with a new one.
b. Remove the union bolt and gasket.

INSTALLATION





1. INSTALL PRESSURE FEED TUBE
a. Torque the union bolt with a new gasket.

HINT: Make sure the stopper of the tube is touching the front bracket, as shown, then torque the union bolt.

Torque: 52 Nm (525 kgf-cm, 38 ft. lbs.)

b. Install the oil pressure switch to the union bolt.

Torque: 21 Nm (210 kgf-cm, 15 ft. lbs.)





2. INSTALL PS VANE PUMP ASSEMBLY WITH PRESSER FEED TUBE
Temporarily tighten the 2 (A and 13) bolts.





3. INSTALL DRIVE BELT
a. Adjust drive belt tension.
b. Using SST, torque the A bolt.
SST 09249 - 63010

Torque: 29 Nm (293 kgf-cm, 21 ft. lbs.)

HINT:
- Use a torque wrench with a fulcrum length of 300 mm (11.81 inch).
- Disconnect the clamp with engine wire.

c. Torque the B bolt.

Torque: 43 Nm (440 kgf-cm, 32 ft. lbs.)

d. Connect the connector to the oil pressure switch.

NOTICE: Be careful for oil on the connector.





4. CONNECT PRESSURE FEED TUBE
a. Using SST, connect the tube.
SST 09631 - 22020

Torque: 20 Nm (203 kgf-cm, 15 ft. lbs.)

HINT:
- Use a torque wrench with a fulcrum length of 300 mm (11.81 inch).
- This torque value is effective in case that SST is parallel to a torque wrench.

b. Install the 2 clamp plates and 2 holders to the tube.
c. Tighten the bolt.
d. Install the 2 clamp plate set nuts.

Torque: 7.8 Nm (80 kgf-cm, 69 inch lbs.)

5. CONNECT RETURN HOSE
6. INSTALL FRONT FENDER APRON SEAL
Tighten the 2 bolts.
7. BLEED POWER STEERING SYSTEM