Disassembly and Reassembly

DISASSEMBLY

1. REMOVE THESE PARTS:
a. Side air ducts LH, RH
b. Foot air ducts LH, RH

2. REMOVE EVAPORATOR TEMP. SENSOR
Remove the screw and pull out the sensor.

3. REMOVE EVAPORATOR
a. Remove the 6 screws and evaporator cover.

HINT: At the time of reassembly, please refer to the following item.
Do not reuse the evaporator cover.

b. Pull out the evaporator.

HINT: At the time of reassembly, please refer to the following item.
If evaporator is replaced, add compressor oil to evaporator.
Add 40 cc (1.4 ft..oz.)
Compressor oil: ND-OIL 8 or equivalent

4. REMOVE EXPANSION VALVE
Using a hexagon wrench, remove the 2 bolts and separate the evaporator and expansion valve.
Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf)

HINT: At the time of reassembly, please refer to the following item.
Lubricate 4 new O-rings with compressor oil and install the valve.

5. REMOVE AIR MIX SERVOMOTOR
a. Remove the 3 screws and servomotor.
b. Remove the water valve control cable from the servo motor.

6. REMOVE AIR OUTLET SERVOMOTOR
Remove the 2 screws and servomotor.

7. REMOVE HEATER RADIATOR
a. Release the 3 claws and remove the heater protector.
b. Remove the 2 screws and 2 clamps, then pull out the heater radiator.
c. Remove the 2 screws, 2 clamps and heater radiator pipes from the heater radiator.

8. REMOVE BLOWER RESISTOR
a. Disconnect the connector.
b. Remove the 2 screws and blower resistor.

9. REMOVE BLOWER MOTOR LINEAR CONTROLLER
a. Disconnect the connector.
b. Remove the 2 screws and blower motor linear controller.

10. REMOVE WIRE HARNESS
Release the claw and remove the wire harness.

REASSEMBLY
Reassembly is in the reverse order of disassembly.