Removal and Installation
REMOVAL
1. REMOVE ENGINE UNDER COVER AND ENGINE UNDER COVER NO.2
2. DRAIN ENGINE COOLANT
3. DISCONNECT HOSES
Disconnect these hoses:
1) Upper radiator hose from radiator
2) Radiator reservoir hose
3) Lower radiator hose from radiator
4) 2 oil cooler hoses (for transmission) from radiator
HINT: Plug the hose ends.
5) Pressure hose from hydraulic motor
6) Return hose from hydraulic motor
4. REMOVE BATTERY AND TRAY
5. DISCONNECT COOLING FAN INLET PIPE FROM FAN SHROUD
Remove the 2 bolts, brackets and bushings, and disconnect the inlet pipe.
6. DISCONNECT COOLING FAN RESERVOIR TANK FROM FAN SHROUD
a. Disconnect the suction hose from the clamp on the fan shroud.
b. Remove the 3 bolts, and disconnect the reservoir tank.
7. DISCONNECT ECT SENSOR CONNECTOR (FOR COOLING FAN)
a. Disconnect the ECT sensor connector.
b. Disconnect the wire clamp from the fan shroud.
8. REMOVE RADIATOR ASSEMBLY
a. Remove the 2 bolts, screw and upper radiator support. Remove the 2 upper radiator supports.
b. Slightly lift the radiator, and disconnect the 2 oil cooler hoses (for cooling fan) from the hose clamp on the radiator fan shroud.
c. Remove the radiator assembly.
d. Remove the 2 lower radiator supports from the radiator.
9. REMOVE FAN SHROUD FROM RADIATOR
Remove the 4 bolts and fan shroud.
INSTALLATION
1. INSTALL FAN SHROUD TO RADIATOR
Install the fan shroud with the 4 bolts.
Torque: 4.9 Nm (43 inch lbs.)
2. INSTALL RADIATOR ASSEMBLY
a. Install the 2 lower radiator supports to the radiator.
b. Place the radiator assembly on the body bracket.
c. Slightly lift the radiator, and connect the 2 oil cooler hoses (for cooling fan) to the hose clamp on the radiator fan shroud.
d. Install the upper radiator support with the screw and 2 bolts. Install the 2 upper radiator supports.
Torque: Bolt: 12 Nm (9 ft. lbs.)
3. CONNECT ECT SENSOR CONNECTOR (FOR COOLING FAN)
a. Connect the ECT sensor connector.
b. Install the wire clamp to the fern shroud.
4. INSTALL COOLING FAN RESERVOIR TANK TO FAN SHROUD
a. Install the reservoir tank with the 3 bolts.
Torque: 4.9 Nm (43 inch lbs.)
b. Install the suction hose to the clamp on the fan shroud.
5. INSTALL COOLING FAN INLET PIPE TO FAN SHROUD
Install the inlet pipe with the 2 bushings, brackets and bolts.
Torque: 4.9 Nm (43 inch lbs.)
6. INSTALL BATTERY AND TRAY
7. CONNECT HOSES
Connect these hoses:
1) Upper radiator hose to radiator
2) Radiator reservoir hose
3) Lower radiator hose to radiator
4) 2 oil cooler hose (for transmission) to radiator
5) Pressure hose to hydraulic motor connect the pressure hose with a new gasket and union bolt.
Torque: 64 Nm (47 ft. lbs.)
6) Return hose to hydraulic motor
8. FILL WITH ENGINE COOLANT
9. FILL WITH COOLING FAN FLUID
10. START ENGINE AND CHECK FOR LEAKS
11. RECHECK ENGINE COOLANT LEVEL
12. CHECK TRANSMISSION FLUID LEVEL
13. INSTALL ENGINE UNDER COVER AND ENGINE UNDER COVER NO.2