Removal and Installation

REMOVAL
1. REMOVE ENGINE UNDER COVER AND ENGINE UNDER COVER NO.2
2. DRAIN ENGINE COOLANT
3. REMOVE V-BANK COVER
Remove the 2 bolt, 2 nuts and V-bank cover.
4. REMOVE INTAKE AIR CONNECTOR
Remove the bolt and engine wire cover.
5. DISCONNECT UPPER RADIATOR HOSE
6. REMOVE A/C COMPRESSOR
7. REMOVE TIMING BELT COVERS





8. DISCONNECT PRESSURE AND SUCTION HOSES FROM HYDRAULIC PUMP





9. REMOVE HYDRAULIC PUMP
a. Disconnect the solenoid valve connector.
b. Remove the 2 bolts and 2 nuts.
c. Disconnect the crankshaft position sensor wire clamp.
d. Remove the hydraulic pump.

INSTALLATION





1. INSTALL HYDRAULIC PUMP
2. CONNECT PRESSURE AND SUCTION HOSES TO HYDRAULIC PUMP
a. Connect the pressure hose with a new gasket and the union bolt.

Torque: 64 Nm (47 ft. lbs.)

b. Connect the suction hose.
3. INSTALL TIMING BELT COVERS
4. INSTALL A/C COMPRESSOR
5. CONNECT UPPER RADIATOR HOSE
6. INSTALL INTAKE AIR CONNECTOR
Install the bolt.
7. INSTALL V-BANK COVER
Install the V-bank cover with 2 nuts and 2 bolt.
8. FILL WITH ENGINE COOLANT
9. FILL WITH COOLING FAN FLUID
10. START ENGINE AND CHECK FOR LEAKS
11. RECHECK ENGINE COOLANT LEVEL
12. RECHECK COOLING FAN FLUID LEVEL
13. INSTALL ENGINE UNDER COVER AND ENGINE UNDER COVER NO.2 HYDRAULIC MOTOR COMPONENTS