FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

EGR Valve: Service and Repair


REMOVAL

REMOVE EGR VALVE





(a) Remove the EGR pipe.
Remove the 4 nuts, EGR pipe and 2 gaskets.

HINT: Install 2 new gaskets.

Torque: 12 N.m (120 kgf.cm, 9 ft.lbf)

(b) Disconnect the EGR gas temperature sensor connector and clamp.





(c) Remove the EGR valve.
(1) Disconnect these hoses and connector:
- EVAP hose from EGR valve hook
- Vacuum hose from EGR valve
- EGR valve position sensor connector
(2) Remove the 3 nuts, EGR valve and gasket.

HINT: Install a new gasket.

Torque:12 N.m (120 kgf.cm, 9 ft.lbf)

(d) Remove the EGR gas temperature sensor

Torque: 20 N.m (200 kgf.cm, 14 ft.lbf)

INSTALLATION

REINSTALL EGR VALVE
Installation is the reverse order of removal.