EGR Valve: Service and Repair
REMOVAL
REMOVE EGR VALVE
(a) Remove the EGR pipe.
Remove the 4 nuts, EGR pipe and 2 gaskets.
HINT: Install 2 new gaskets.
Torque: 12 N.m (120 kgf.cm, 9 ft.lbf)
(b) Disconnect the EGR gas temperature sensor connector and clamp.
(c) Remove the EGR valve.
(1) Disconnect these hoses and connector:
- EVAP hose from EGR valve hook
- Vacuum hose from EGR valve
- EGR valve position sensor connector
(2) Remove the 3 nuts, EGR valve and gasket.
HINT: Install a new gasket.
Torque:12 N.m (120 kgf.cm, 9 ft.lbf)
(d) Remove the EGR gas temperature sensor
Torque: 20 N.m (200 kgf.cm, 14 ft.lbf)
INSTALLATION
REINSTALL EGR VALVE
Installation is the reverse order of removal.