FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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P0402


DTC P0402 Exhaust Gas Recirculation Flow Excessive Detected

CIRCUIT DESCRIPTION
The EGR system recirculates exhaust gas, which is controlled to the proper quantity to suit the driving conditions, into the intake air mixture to slow down combustion, reduce the combustion temperature and reduce NOx emissions.
The lift amount of EGR valve is controlled by the vacuum which is regulated by the Duty-VSV operated by the ECM. The lift amount of EGR valve is detected by the EGR valve position sensor which is mounted on the EGR valve and it provides feedback to the ECM to control the lift amount of EGR valve in response to engine operating conditions.
Under the following conditions, EGR is cut to maintain driveability.
- Before the engine is warmed up
- During deceleration (throttle valve closed)
- Light engine load (amount of intake air very small)
- Engine speed over 4,000 rpm
- Engine idling





DETECTING CONDITION

INSPECTION PROCEDURE

HINT: Read freeze frame data using LEXUS hand-held tester or OBD II scan tool. Because freeze frame records the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining whether the vehicle was running or stopped, the engine warmed up or not, the air-fuel ratio lean or rich, etc. at the time of the malfunction.

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LEXUS hand-held tester

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OBD II scan tool (excluding LEXUS hand-held tester)