On-Vehicle Repair

REMOVAL
1. Remove drain plug and drain Automatic Transmission Fluid (ATF).
Torque: 20 Nm (15 ft. lbs.).
2. Remove oil pan, as follows:

REMOVAL NOTICE: Some fluid will remain in the oil pan.





a. Remove the 19 bolts.
Torque: 7.4 Nm (65 inch lbs).





b. Insert the blade of Special Service Tool (SST) 09032-00100 or equivalent, between the transmission case and oil pan, cut off applied sealer, and remove the oil pan.

REMOVAL NOTICE: When removing the oil pan, be careful not to damage the oil pan flange.





INSTALLATION NOTE: After removing all the old Formed In Place gasket (FIPG) on the contacting surfaces of the oil pan and transmission case, apply new FIPG to the oil pan.
FIPG: THREE BOND 1281 or equivalent.





3. Remove oil strainer.

REMOVAL NOTICE: Be careful as some fluid will come out with the oil strainer.

Remove the three bolts, and the oil strainer and gaskets.
Torque: 10 Nm (84 inch lbs.).

INSTALLATION NOTE: Replace the used gaskets with new ones.





4. Remove two oil pipes. Pry up both pipe ends with a large screwdriver and remove the two pipes.

INSTALLATION NOTICE: Make sure that the oil pipes or the magnet do not interfere with the oil pan.

5. Disconnect connector from each solenoid valve.
6. Remove valve body, as follows:





a. Remove the 17 bolts.
Torque: 10 Nm (84 inch lbs.).
Bolt length:
Bolt A: 23 mm (0.91 inch).
Bolt B: 32 mm (1.26 inch).





b. Remove the two CO accumulator piston springs.
CO accumulator piston springs:
Spring:
Free Length (outer): 74.6 mm (2.937 inch).
Free Length (inner): 46.0 mm (1.811 inch).
Outer Diameter (outer): 20.9 mm (0.823 inch).
Outer Diameter (inner): 14.0 mm (0.551 inch).
Color (outer): Orange
Color (inner): Yellow
c. Disconnect the throttle cable from the cam.
d. Remove the valve body.

REMOVAL NOTICE: Be careful not to drop the check ball body and spring.

INSTALLATION NOTE:





- Install the check ball body and spring to the transmission case.
- Align the groove of the manual valve to the pin of the lever.
7. Remove three shift solenoid valves, as follows:





a. Remove the three solenoid valve mounting bolts.
Torque: 10 Nm (84 inch lbs.).
b. Remove the three solenoid valves.

INSTALLATION NOTE:
- Replace the used O-rings with new ones.
- Coat the new O-rings with ATF and install them to the solenoids.

INSTALLATION
Installation is in the reverse order of removal.

INSTALLATION NOTE: After installation, fill ATF and check the fluid level.