Removal and Installation

COMPONENTS FOR REMOVAL AND INSTALLATION

GENERATOR REMOVAL

1. REMOVE BATTERY CLAMP COVER

2. REMOVE AIR CLEANER INLET





3. REMOVE GENERATOR DRIVE BELT
Loosen the belt tension by turning the belt tensioner counterclockwise, and remove the drive belt.

HINT: The pulley bolt for the belt tensioner has a left hand thread.

4. REMOVE OIL PAN PROTECTOR

5. REMOVE ENGINE UNDER COVER

6. DISCONNECT PS OIL COOLER PIPE FROM OIL COOLER PIPE FROM OIL PAN





7. REMOVE GENERATOR
a. Disconnect the generator connector.
b. Remove the rubber cap and nut, and disconnect the generator wire.
c. Disconnect the generator wire clamp from the cord clip on the generator.
d. Remove the bolt, nut and generator.

GENERATOR INSTALLATION





1. INSTALL GENERATOR
a. Install the generator with the bolt and nut.
Torque: 39 N.m (400 kgf.cm, 29 ft.lbf)
b. Connect the generator connector.
c. Connect the generator wire with the nut and rubber cap.
d. Install the generator wire clamp to the cord clip on the generator.

2. INSTALL PS OIL COOLER PIPE





3. INSTALL GENERATOR DRIVE BELT
Install the belt by turning the belt tensioner counter clockwise.

HINT: The pulley bolt for the belt tensioner has a left hand thread.

4. CONDUCT PERFORMANCE TEST
(See steps 8 to 11 in Performance Test)
Performance Test

5. INSTALL ENGINE UNDER COVER
6. INSTALL OIL PAN PROTECTOR
7. INSTALL AIR CLEANER INLET
8. INSTALL BATTERY CLAMP COVER