Disassembly

1. Install engine to a suitable engine stand for disassembly.
2. Remove timing belt and pulleys.
3. Remove cylinder head.
4. Remove RH engine mounting bracket.
5. Remove LH engine mounting bracket.
6. Remove water bypass pipe as follows:






(a) Disconnect the engine wire clamp from the bracket on the water bypass pipe.
(b) Remove the bolt.
(c) Pull out the water bypass pipe from the water pump.
(d) Remove the O-ring from the water bypass pipe.
7. Remove starter.
8. Remove knock sensors.
9. Remove the following engine wiring:






(a) Disconnect the crankshaft position sensor connector.
(b) Remove the two bolts, and disconnect the engine wire from the RH side of the cylinder block.






(c) Remove the two bolts and engine wire cover from the LH side of the cylinder block.
(d) Remove the four bolts and engine wire.
10. Remove water pump.
11. Remove No.2 oil pan, refer to Engine Lubrication.
12. Remove oil pan baffle plate.
13. Remove oil strainer, refer to Engine Lubrication.
14. Remove No.1 oil pan, refer to Engine Lubrication.
15. Remove oil pump, refer to Engine Lubrication.






16. Remove the two bolts retaining the water seal plate, then the plate.
17. Remove the RH and LH coolant drain unions.