Removal and Installation

COMPONENTS

REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

INSTALLATION HINT: Evacuate air from refrigeration system.

Charge system with refrigerant and inspect for leakage of refrigerant.
Specified amount:
800 ± 50 g (28.22 ± 1.76 oz.)




2. DRAIN ENGINE COOLANT FROM RADIATOR REMOVAL

REMOVAL HINT: It is not necessary to drain out all the coolant.

3. DISCONNECT WATER VALVE CONTROL CABLE FROM WATER VALVE

INSTALLATION HINT: For installing the control cable, Heater Control Valve




4. DISCONNECT WATER HOSES FROM HEATER RADIATOR PIPES

INSTALLATION HINT:
^ Push the water hose onto the heater radiator pipe as far as the second ridge the on the pipe and install the hose clip.
^ Install the hose clip in a position, as shown in the illustration.

5. REMOVE THESE PARTS:
a. Blower unit Blower Motor
b. Instrument panel and reinforcement Blower Motor




6. DISCONNECT LIQUID AND SUCTION TUBES
Remove the bolt and slide the plate, then disconnect both tubes.
Torque: 10 Nm (100 kg.cm, 7 ft.lb)

REMOVAL NOTE: Cap the open fittings immediately to keep moisture or dirt out of the system.

INSTALLATION HINT: Lubricate 2 new O-rings with compressor oil and install the tubes.




7. REMOVE A/C UNIT
a. Slide the floor carpet backward.
b. Remove the rear heater ducts.
c. Disconnect the connectors.
d. Remove the 2 nuts and A/C unit.

INSTALLATION
Installation is in the reverse order of removal.