Disassembly and Reassembly

Disassembly

1. REMOVE THESE PARTS:
a. Side air duct LH, RH
b. Foot air duct LH, RH

2. REMOVE EVAPORATOR TEMP. SENSOR
Remove the screws and pull out the sensor.

3. REMOVE EVAPORATOR
a. Remove the 6 screws and evaporator cover.

REASSEMBLY HINT: Do not reuse the evaporator cover.

b. Pull out the evaporator.

REASSEMBLY HINT: If evaporator was replaced, add compressor oil to compressor.

Add 40 cc (1.4 fl.oz.)
Compressor oil:
ND-OIL 8 or equivalent

4. REMOVE EXPANSION VALVE
Using a hexagon wrench, remove the 2 bolts and separate the evaporator and expansion valve.
Torque: 5.4 Nm (55 kg.cm, 48 in.lb)

REASSEMBLY HINT: Lubricate 4 new O-rings with compressor oil and install the tubes.

5. REMOVE AIR MIX SERVOMOTOR
a. Remove the 3 screws and servomotor.
b. Remove the water valve control cable from the servomotor.

6. REMOVE AIR OUTLET SERVOMOTOR
Remove the 2 screws and servomotor.

7. REMOVE HEATER RADIATOR
a. Release the 3 claws and remove the heater protector.
b. Remove the 2 screws and 2 clamps, then pull out the heater radiator.
c. Remove the 2 screws, 2 clamps and heater radiator pipes from the heater radiator.

8. REMOVE BLOWER RESISTOR
a. Disconnect the connector.
b. Remove the 2 screws and blower resistor.

9. REMOVE BLOWER MOTOR LINEAR CONTROLLER
a. Disconnect the connector.
b. Remove the 2 screws and blower motor linear controller.

10. REMOVE WIRE HARNESS
Release the claw and remove the wire harness.

Reassembly
Reassembly is in the reverse order of disassembly.