FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Condenser HVAC: Service and Repair

REMOVAL

1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

INSTALLATION HINT: Evacuate air from refrigeration system.

Charge system with refrigerant and inspect for leakage of refrigerant.
Specified amount:
800 ± 50 g (28.22 ± 1.76 oz.)




2. REMOVE THESE PARTS:
a. Radiator upper support seal
b. Receiver and holder Receiver Dryer
c. Radiator upper support
d. Clearance light LH, RH
e. Headlight LH, RH
f. Radiator fan and condenser fan




3. DISCONNECT DISCHARGE HOSE
Loosen the nut and disconnect the discharge hose.
Torque: 22 Nm (225 kg.cm, 16 ft.lb)

REMOVAL NOTE: Cap the open fillings immediately to keep moisture or dirt out of the system.

INSTALLATION HINT: Lubricate a new O-ring with compressor oil and install the tube.

4. REMOVE LIQUID TUBE
Loosen the nut and remove the liquid tube.
Torque: 14 Nm (140 kg.cm, 10 ft.lb)

REMOVAL NOTE: Cap the open fillings immediately to keep moisture or dirt out of the system.

INSTALLATION HINT: Lubricate a new O-ring with compressor oil and install the tube.




5. REMOVE CONDENSER
a. Remove the 2 nuts from condenser upper mountings.
b. Push the radiator toward the engine.
c. Push the condenser toward the radiator and pull it upward.

INSTALLATION HINT: If condenser was replaced, add compressor oil to the compressor.

Add 40-50 cc (1.4-1.7 fl.oz.)
Compressor oil:
ND-OIL 8 or equivalent

INSTALLATION
Installation is in the reverse order of removal.