Installation

1. Install oil pump.
(a) Remove any old packing Formed In Place Gasket (FIPG) material and be careful not to drop any oil on the contact surfaces of the oil pump and cylinder block.
- Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing grooves.
- Thoroughly clean all components to remove all the loose material.
- Using a non-residue solvent, clean both sealing surfaces.

(b) Apply seal packing to the oil pump as shown in the illustration.
Seal packing: Part No. 08826-00080 or equivalent.
- Install a nozzle that has been cut to a 2 - 3 mm (0.08 - 0.12 inch) opening.
NOTE: Avoid applying an excessive amount to the surface.
- Parts must be assembled within 3 minutes of application. Otherwise the material must be removed and reapplied.
- Immediately remove nozzle from the tube and reinstall cap.

(d) Engage the spline teeth of the oil pump drive gear with the large teeth of the crankshaft, and slide the oil pump on the crankshaft.
(e) Install the oil pump with the 9 bolts. Uniformly tighten the bolts in several passes.
Torque:
- 10 mm head: 8 Nm (69 in.lb)
- 12 mm head: 19.5 Nm (14 ft.lb)

2. Install crankshaft position sensor.
Torque: 8 Nm (69 in.lb)

3. Install baffle plate to No.1 oil pan.
Torque: 8 Nm (69 in.lb)

4. Install No.1 oil pan.
(a) Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the oil pan, oil pump and cylinder block.
- Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing grooves.
- Thoroughly clean all components to remove all the loose material.
- Using a non-residue solvent, clean both sealing surfaces.

(b) Apply seal packing to the oil pan as shown in the illustration.
Seal packing: Part No. 08826-00080 or equivalent.
Region "X" is at the outer side of the bolt hole.
Region "Y" is at the inner side of the bolt hole.
- Install a nozzle that has been cut to a 4 - 5 mm (0.16 - 0.20 inch) opening.
NOTE: Avoid applying an excessive amount to the surface.
- Parts must be assembled within 3 minutes of application. Otherwise the material must be removed and reapplied.
- Immediately remove nozzle from the tube and reinstall cap.

(c) Install the oil pan with the 17 bolts and 2 nuts. Uniformly tighten the bolts and nuts in several passes.
Torque:
- 10 mm head: 8 Nm (69 inch lb)
- 12 mm head: 19.5 Nm (14 ft.lb)
- 14 mm head: 37.2 Nm (27 ft.lb)

(d) Install the flywheel housing under cover and exhaust pipe support stay with the 2 bolts.
Torque: 7.8 Nm (69 inch lb)

5. Install oil strainer.
Install a new gasket and the oil strainer with the 3 nuts.
Torque: 8 Nm (69 inch lb)

6. Install No.2 oil pan.
(a) Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surface of the No.1 and No.2 oil pans.
- Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing grooves.
- Thoroughly clean all components to remove all the loose material.
- Using a non-residue solvent, clean both sealing surfaces.

CAUTION: Do not use a solvent which will affect the painted surfaces.

(b) Apply seal packing to the No.2 oil pan as shown in the illustration.
Seal packing: Part No. 08826-00080 or equivalent.
- Install a nozzle that has been cut to a 4 - 5 mm (0.16 - 0.20 inch) opening.
NOTE: Avoid applying an excessive amount to the surface.
- Parts must be assembled within 3 minutes of application. Otherwise the material must be removed and reapplied.
- Immediately remove nozzle from the tube and reinstall cap.

(c) Install the No.2 oil pan with the 10 bolts and 2 nuts. Uniformly tighten the bolts and nuts in several passes.
Torque: 8 Nm (69 in.lb)

7. Install oil level sensor.
Install a new gasket and the oil level sensor with the 4 bolts.
Torque: 8 Nm (69 in.lb)

8. Install A/C compressor housing bracket.
Torque: 25 Nm (18 ft.lb)

9. Install No.3 timing belt cover.
10. Install timing pulleys.
11. Install timing belt.
12. Install adjusting strut and power steering pump drive belt.
(a) Temporarily install the adjusting strut with the bolt and nut.
(b) Install the drive belt with the pivot and adjusting bolts.
Torque: 43.1 Nm (32 ft.lb)
(c) Tighten the nut.
Torque: 43.1 Nm (32 ft.lb)

13. Install A/C compressor.
- Refer to Heating and A/C.
14. Install generator drive belt.
- Refer to Starting and Charging.
15. Install front exhaust pipe bracket to No.1 oil pan.
Torque: 21 Nm (15 ft.lb)

16. Install front exhaust pipe.
- Refer to Exhaust System.
17. Remove RH fender apron seal.
18. Remove RH front wheel.
19. Fill engine with oil.
20. Start engine and check for leaks.
21. Recheck engine oil level.