Rear Planetary Gear

REAR PLANETARY GEAR

COMPONENTS





NO.2 ONE-WAY CLUTCH DISASSEMBLY





1. CHECK OPERATION OF NO.2 ONE-WAY CLUTCH
Hold the outer race and turn the rear planetary gear. The rear planetary gear should turn freely counterclockwise and should lock clockwise.





2. SEPARATE NO.2 ONE-WAY CLUTCH AND REAR PLANETARY GEAR
3. REMOVE THRUST WASHER
Remove the thrust washer from the rear side of planetary gear.





4. REMOVE NO.2 ONE-WAY CLUTCH FROM OUTER RACE
a. Remove the 2 snap rings and retainers from both sides.
b. Remove the No.2 one-way clutch from the outer race.


REAR PLANETARY GEAR INSPECTION





MEASURE PLANETARY PINION GEAR THRUST CLEARANCE
Using a feeler gauge, measure the planetary pinion gear thrust clearance.

Standard clearance: 0.16 - 0.56 mm (0.0063 - 0.0220 inch)
Maximum clearance: 0.61 mm (0.0240 inch)

If the clearance is greater than the maximum, replace the planetary gear assembly.

NO.2 ONE-WAY CLUTCH ASSEMBLY

1. INSTALL ONE-WAY CLUTCH



a. Install the No.2 one-way clutch into the outer race, facing the flange side of the No.2 one-way clutch toward the shiny side of the outer race.





b. Install the 2 retainers and snap rings to both sides.





2. INSTALL PLANETARY GEAR INTO NO.2 ONE-WAY CLUTCH
Install the planetary gear into the No.2 one-way clutch, facing the inner race of the rear planetary gear toward the black side of the No.2 one-way clutch outer race.





3. CHECK OPERATION OF NO.2 ONE-WAY CLUTCH





4. INSTALL THRUST WASHER
a. Coat the thrust washer with petroleum jelly.
b. Align the tab of the washer with the hollows of the carrier.

RING GEAR FLANGE REPLACEMENT





1. REMOVE RING GEAR FLANGE
a. Using a screwdriver, remove the snap ring.
b. Remove the flange from the ring gear.





2. INSTALL RING GEAR FLANGE
a. Position the flange into the ring gear.
b. Using a screwdriver, install the snap ring.