Valve Body

HYDRAULIC CONTROL UNIT INSTALLATION





1. INSTALL ACCUMULATOR PISTONS AND SPRINGS
a. Install the new O-rings to the pistons.

Spring dimensions





b. Install the springs and pistons into the bores.





c. Place the cover with a now gasket and gradually tighten the bolts a little at a time in sequence.

Torque: 10 Nm (100 kgf.cm, 7 ft. lbs.)





2. PLACE NEW SECOND BRAKE APPLY GASKET





3. INSTALL SOLENOID WIRE





4. INSTALL THROTTLE CABLE





5. INSTALL VALVE BODY TO TRANSAXLE CASE
a. While holding the cam down with your hand, slip the cable end into the slot.
b. Lower the valve body into place.

NOTICE: Do not entangle the solenoid wire.





c. Install and tighten the 9 bolts.

HINT:
- Each bolt length is indicated below.
- Hand tighten the 9 bolts first, then torque with a torque wrench.

Bolt length:
Bolt A: 30 mm (1.181 inch)
Bolt B: 43 mm (1.693 inch)
Bolt C: 48 mm (1.890 inch)
Bolt D: 52 mm (2.047 inch)

Torque: 11 Nm (110 kgf.cm, 8 ft. lbs.)





6. INSTALL B3 APPLY PIPE

NOTICE: Be careful not to bend or damage the pipe.





7. INSTALL CONNECTOR CLAMP AND PIPE RETAINER

HINT: Each bolt length is indicated below.

Bolt length:
Bolt A: 48 mm (1.890 inch)
Bolt B: 39 mm (1.535 inch)

Torque: 11 Nm (110 kgf.cm, 8 ft. lbs.)





8. CONNECT SOLENOID CONNECTORS





9. INSTALL OIL PIPES
Using a plastic hammer, install the pipes into the positions.

NOTICE: Be careful not to bond or damage the pipes.








10. INSTALL MANUAL VALVE BODY AND DETENT SPRING

HINT: Each bolt length is indicated below.

Bolt length:
Bolt A: 22 mm (0.866 inch)
Bolt B: 37 mm (1.457 inch)

a. Align the manual valve with the pin on the manual shaft lever.
b. Lower the manual valve body into place.
c. Hand tighten the 5 bolts first. Then, tighten them with a torque wrench.

Torque: 11 Nm (110 kgf.cm, 8 ft. lbs.)

d. Place the detent springs on the manual valve body and hand tighten the 2 bolts first. Then, tighten them with a torque wrench.

Torque: 11 Nm (110 kgf.cm, 8 ft. lbs.)

HINT: Each bolt length is indicated below.

Bolt length:
Bolt A: 14 mm (0.551 inch)
Bolt B: 37 mm (1.457 inch)

e. Check that the manual valve lever is touching the center of the detent spring tip roller.





11. INSTALL PIPE BRACKET AND OIL STRAINER
Each bolt length is indicated below.

Bolt length:
Bolt A: 22 mm (0.866 inch)
Bolt B: 53 mm (2.087 inch)

Torque:
Pipe bracket: 10 Nm (100 kgf.cm, 7 ft. lbs.)
Oil strainer: 11 Nm (110 kgf.cm, 8 ft. lbs.)





12. INSTALL MAGNETS IN PLACE

NOTICE: Make sure that the magnets do not interfere with the oil pipes.





13. INSTALL OIL PAN WITH NEW GASKET
a. Install a new gasket and oil pan.
b. Install and torque the 17 bolts.

Torque: 4.9 Nm (50 kgf.cm, 43 inch lbs.)





14. INSTALL THROTTLE CABLE RETAINING PLATE





15. INSTALL TRANSAXLE UPPER COVER





16. INSTALL T/M REVOLUTION SENSOR
a. Install a now O-ring to the T/M revolution sensor.
b. Install the T/M revolution sensor with the bolt.





17. INSTALL PARK/NEUTRAL POSITION SWITCH
a. Install the park/neutral position switch to the manual valve shaft.
b. Place the new locking plate and tighten the nut.
c. Stake the nut with locking plate.
d. Install the 2 bolts.





e. Adjust the park/neutral position switch.

HINT: Align the groove and neutral basic line.

f. Tighten the 2 bolts.





18. INSTALL UNION AND ELBOW
a. Install the new O-rings to the union and elbow.
b. Install the union elbow to the transaxle case.

Torque: 27 Nm (275 kgf.cm, 20 ft. lbs.)





HINT: Install the elbow, as shown in the illustration.





19. INSTALL MANUAL SHAFT LEVER





20. INSTALL SHIFT CONTROL CABLE BRACKET