FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal





COMPONENTS FOR REMOVAL AND INSTALLATION





1. DISCONNECT NEGATIVE (-) TERMINAL CABLE FROM BATTERY.

CAUTION: Work must be started after 90 seconds from the time the ignition switch is turned to the 'LOCK position and the negative (-) terminal cable is disconnected from the battery.

2. DRAIN ENGINE COOLANT.





3. REMOVE INTAKE AIR CONNECTOR.
- Disconnect the following hoses:
- Air hose from IAC valve
- Air hose (from air control valve on PS pump) from intake air connector





- Remove the bolt holding the intake air connector to the cylinder head cover.
- Loosen the 2 hose clamps.
- Disconnect the intake air connector from the throttle body and air cleaner hose, and remove the intake air connector.





4. REMOVE UPPER HIGH-TENSION CORD COVER.
- Remove the 2 bolts.
- Disconnect the front side claw groove of the upper cord cover from the claw of lower cord cover, and remove the upper cord cover.





5. REMOVE RH ENGINE WIRE COVER.
- Remove the bolt and engine wire cover.





6. REMOVE LH ENGINE WIRE COVER.
- Remove the 2 bolts and engine wire cover.





7. REMOVE RH NO.3 TIMING BELT COVER.
- Disconnect the 2 air control valve hoses.





- Remove the 4 bolts, timing belt cover and 3 gaskets.





8. REMOVE LH NO.3 TIMING BELT COVER.
- Remove the 4 bolts.
- Disconnect the cord grommet from the timing belt cover, and remove the timing belt cover and three gaskets.
- Remove the cord grommet from the high-tension cord.





9. REMOVE LOWER HIGH-TENSION CORD COVER.
- Disconnect the high-tension cord from the RH ignition coil.
- Disconnect the high-tension cords from the high- tension cord cover.





- Remove the bolt and cord cover.





10. REMOVE RH IGNITION COIL.
- Disconnect the ignition coil connector.
- Remove the 2 bolts, and disconnect the ignition coil.
- Except Calf.:
- Disconnect the camshaft position sensor connector from the ignition coil bracket.





11. DISCONNECT HOSES.
- Disconnect the following hoses:
- Upper radiator hose from front water bypass joint
- Lower radiator hose from water inlet
- Radiator reservoir hose from water inlet housing

12. REMOVE WATER INLET AND INLET HOUSING.





- Disconnect the water bypass hose from the water inlet housing.





- Remove the 2 bolts holding the water inlet housing to the water pump.
- Pull out the water inlet and inlet housing assembly.
- Remove the 0-ring from the water inlet housing.





13. REMOVE ECT SENSOR.
- Disconnect the ECT sensor connector.
- Remove the ECT sensor and gasket.