Installation

COMPONENTS FOR REMOVAL AND INSTALLATION





1. INSTALL INJECTORS AND DELIVERY PIPE.
- California:
- Install new insulator and grommet to each injector.
- Except California:
- Install a new grommet to each injector.
- California:
- Apply a light coat of gasoline to 2 new 0-rings, and install them to each injector.
- Except California:
- Apply a light coat of gasoline to a new 0-ring, and install it to each injector.





- While turning the injector clockwise and counterclockwise, push it to the delivery pipe. Install the 6 injectors.
- Position the injector connector outward.





- Place the 6 insulators and 3 spacers in position on the intake manifold.





- Place the 6 injectors together with the delivery pipe in position on the intake manifold.





- Temporarily install the 3 bolts holding the delivery pipe to the intake manifold.





- Check that the injectors rotate smoothly.

HINT: If injectors do not rotate smoothly, the probable cause is incorrect installation of 0-rings. Replace the 0-rings.

- Position the injector connector upward.





- Tighten the 3 bolts holding the delivery pipe to the intake manifold.

Torque: 21 Nm (15 ft lb)





2. INSTALL ACTUATOR FOR ACIS.
- Install the actuator with the 2 bolts.

Torque: 6.8 Nm (61 in lb)

- Inspect the intake air control valve.





3. CONNECT INJECTOR CONNECTORS.

HINT: The No.1, No.3 and No.5 injector connectors are dark gray. and the No.2, No.4 and No.6 injector connectors are gray.

4. CONNECT VACUUM SENSING HOSE.





5. INSTALL AIR INTAKE CHAMBER STAYS.

HINT: The No.1 stay is marked with F" and No.2 stay is marked with "R".

- Install the intake chamber stay with the bolt and nut. Install the No.1 and No.2 stays.

Torque: 18 Nm (13 ft lb)





6. CONNECT FUEL RETURN PIPE TO FUEL PRESSURE REGULATOR.
- Connect the fuel pipe with 2 new gaskets and the union bolt.

Torque: 27 Nm (20 ft lb)





7. CONNECT FUEL INLET PIPE TO DELIVERY PIPE.
- Connect the fuel pipe with 2 new gaskets and the union bolt.

Torque: 42 Nm (30 ft lb)





8. INSTALL NO.2 VACUUM PIPE.
- Install the vacuum pipe with the 2 nuts.

Torque: 21 Nm (15 ft lb)

9. CONNECT EGR GAS TEMPERATURE SENSOR CONNECTOR.
- Connect the sensor connector to the wiring connector.
- Install the connector to the No.2 vacuum pipe.





10. INSTALL THROTTLE BODY WITH INTAKE AIR CONNECTOR.
11. CHECK FOR FUEL LEAKS.