Spark Plug: Testing and Inspection

NOTICE:
- Never use a wire brush for cleaning.
- Never attempt to adjust the electrode gap on used a spark plug.
- Spark plugs should be replaced every 100,000 km (60,000 miles).





1. REMOVE NO.3 TIMING BELT COVER.
2. REMOVE CYLINDER HEAD REAR COVER.
3. REMOVE THROTTLE BODY.





4. DISCONNECT HIGH-TENSION CORDS FROM SPARK PLUGS.
- Disconnect the high - tension cords at the rubber boot.
- Do not pull on the high-tension cords.

NOTICE: Pulling on or bending the cords may damage the conductor inside.





5. INSPECT ELECTRODE.
- Using a megger (insulation resistance meter), measure the insulation resistance.

Standard correct insulation resistance: 10 M Ohm or more

- If the resistance is less than specified, proceed to step 7.

HINT: If a megger is not available, the following simple method of inspection provides fairly accurate results.





Simple Method:
- Quickly race the engine to 4,000 rpm 5 times.
- Remove the spark plug. (See step 6)
- Visually check the spark plug.
If the electrode is dry ... OK
If the electrode is wet ... Proceed to step 7
- Reinstall the spark plug. (See step 10)





6. REMOVE SPARK PLUGS.
- Using a 16 mm plug wrench, remove the 6 spark plugs.





7. VISUALLY INSPECT SPARK PLUGS.
- Check the spark plug for thread damage and insulator damage.
- If abnormal, replace the spark plug.

Recommended spark plug: PK16R11 for ND BKR5EP-11 for NGK





8. INSPECT ELECTRODE GAP.

Maximum electrode gap for used spark plug: 1.3 mm (0.051 in)

- If the gap is greater than maximum, replace the spark plug.

- Correct electrode gap for new spark plug: 1.1 mm (0.043 in)

NOTICE:
- If adjusting the gap of a new spark plug, bend only the base of the ground electrode.
- Do not touch the tip.
- Never attempt to adjust the gap on the used plug.





9. CLEAN SPARK PLUGS.
- If the electrode has traces of wet carbon, allow it to dry and then clean with a spark plug cleaner.

Air pressure: Below 588 kPa (6 kgf/cm2, 85 psi)
Duration: 20 seconds or less

HINT: If there are traces of oil, remove it with gasoline before using the spark plug cleaner.





10. REINSTALL SPARK PLUGS.
- Using a 16 mm plug wrench, install the 6 spark plugs.

Torque: 18 Nm (13 ft lb)


11. INSTALL HIGH-TENSION CORDS.
- Connect the high-tension cords to the spark plugs.





- Secure the high-tension cords with the cord clamps as shown.





12. REINSTALL THROTTLE BODY.
13. REINSTALL CYLINDER HEAD REAR COVER.
14. REINSTALL NO.3 TIMING BELT COVER.