Disassembly and Assembly

Fig. 2 Exploded View Of Brake Assembly.:

Fig. 8 Exploded View Of Brake Caliper. W/Single Piston:

Refer to Fig. 2 when performing caliper overhaul operations.

DISASSEMBLE
1. Remove caliper.
2. Remove cylinder boot set ring and cylinder boot.
3. Place piece of cloth between piston and caliper assembly, then, using compressed air, remove piston.
4. Remove piston seal from cylinder using suitable screwdriver.
5. Remove sliding pins from torque plate, then, using suitable chisel and hammer, tap out dust boots.

ASSEMBLE
1. Apply lithium soap base glycol grease to parts indicated by arrows, Fig. 4.
2. Install dust boots and sliding pins.
3. Install piston seal and piston in cylinder.
4. Install cylinder boot and set ring in cylinder.
5. Install caliper and bleed brakes.