Removal

TIMING BELT REMOVAL
1. DRAIN ENGINE COOLANT.
2. REMOVE ENGINE UNDER COVER.
3. REMOVE AIR CLEANER DUCT.
4. REMOVE DRIVE BELT, FAN WITH FLUID COUPLING AND WATER PUMP PULLEY.
5. REMOVE RADIATOR ASSEMBLY.
6. REMOVE NO.3 TIMING BELT COVER.
(a) Remove the oil filler cap.




(b) Using a 5 mm hexagon wrench, remove the 6 bolts and belt cover.




7. REMOVE NO.2 TIMING BELT COVER.
Using a 5 mm hexagon wrench, remove the 3 bolts, belt cover and gasket.

NOTE: If you are unable to loosen the bolt on the right because the PS pump pulley interferes with the hexagon wrench, first remove the pulley as follows:
(a) Using SST to hold the pulley, remove the nut. SST 09960-10010
(b) Remove the pulley.




8. REMOVE DRIVE BELT TENSIONER.
Remove the 3 bolts and tensioner.




9. SET NO.1 CYLINDER TO TDC/COMPRESSION.
(a) Turn the crankshaft pulley, and align its groove with timing mark "0" of the No.1 timing belt cover.

NOTE: Always turn the crankshaft clockwise.

(b) Check that the timing marks of the camshaft timing pulleys are aligned with the timing marks of the No.4 timing belt cover. If not, turn the crankshaft 1 revolution (360°).

10. REMOVE TIMING BELT FROM CAMSHAFT TIMING PULLEYS.




NOTE: If re-using timing belt. Place matchmarks on the timing belt and camshaft timing pulleys as shown in the illustration.




(a) Alternately loosen the 2 bolts, and remove them, the tensioner and dust boot.
(b) Disconnect the timing belt from the camshaft timing pulleys.




11. REMOVE CAMSHAFT TIMING PULLEYS.
(a) Using SST (09960-10010) (09962-01000, 09963-01000), remove the bolt for the timing pulley.
(b) Remove both timing pulleys.




12. REMOVE CRANKSHAFT PULLEY.
(a) Using SST, loosen the pulley bolt. SST 09213-70010, 09330-00021
(b) Remove the SST and pulley bolt.




NOTE: If necessary, remove the pulley with SST (09950-50010) (09954-05030, 09551-05010, 09552-05010, 09553-05020) and crankshaft pulley bolt.




13. REMOVE PS PUMP FRONT BRACKET.
Remove the 3 bolts, plate washer and pump front bracket.




14. REMOVE NO.1 TIMING BELT COVER.
Remove the 5 bolts, timing belt cover and gasket.
15. REMOVE TIMING BELT GUIDE.
16. REMOVE TIMING BELT.




NOTE: When re-using timing belt. Draw an arrow on the timing belt in the direction of engine revolution, and place matchmarks on the timing belt and crankshaft timing pulley.




17. REMOVE IDLER PULLEY.
Using a 10 mm hexagon wrench, remove the pivot bolt, plate washer and idler pulley.




18. REMOVE CRANKSHAFT TIMING PULLEY.
If the pulley cannot be removed by hand, use SST (09950-50010) (09951-05010, 09952-05010, 09953-05020, 09954-05010) and service bolt to remove the crankshaft timing pulley.