FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal

PROCEDURE





1. Disconnect negative terminal cable from battery.

CAUTION: Work must be started after 90 seconds from the time the ignition switch is turned to the LOCK position and the negative (-) terminal cable is disconnected from the battery.

2. Drain engine coolant.
3. Remove intake air connector.





- Disconnect the following hoses:
- Air hose from idle air control valve (1)
- Air hose (from air control valve on power steering pump) from intake air connector (2)





- Remove the bolt holding the intake air connector to the cylinder head cover.
- Loosen the 2 hose clamps.
- Disconnect the intake air connector from the throttle body and air cleaner hose, and remove the intake air connector.





4. Remove upper high-tension cord cover.
- Remove the 2 bolts.
- Disconnect the front side claw groove of the upper cord cover from the claw of lower cord cover. and remove the upper cord cover.





5. Remove the bolt and righthand engine wire cover.





6. Remove the 2 bolts and lefthand engine wire cover.





7. Remove the 2 bolts and vacuum switching valve for evaporative emissions from the cylinder head and timing belt cover.





8. Remove the 3 bolts, righthand No. 3 timing belt cover and 3 gaskets.





9. Remove lefthand No. 3 timing belt cover.
- Remove the 4 bolts.
- Disconnect the cord grommet from the timing belt cover and remove the timing belt cover and three gaskets.
- Remove the cord grommet from the high-tension cord.





10. Remove lower high-tension cord cover.
- Disconnect the high-tension cord from the righthand ignition coil.
- Disconnect the high-tension cords from the high-tension cord cover.





- Remove the bolt and cord cover.





11. Remove righthand ignition coil.
- Disconnect the ignition coil connector.
- Remove the 2 bolts and disconnect the ignition coil.
- Disconnect the camshaft position sensor connector from the ignition coil bracket and remove the ignition coil.





12. Disconnect the following hoses:
- Upper radiator hose from front water bypass joint (1)
- Lower radiator hose from water inlet (2)
- Radiator reservoir hose from water inlet housing (3)





13. Remove water inlet and inlet housing.
- Disconnect the water bypass hose from the water inlet housing.





- Remove the 2 bolts holding the water inlet housing to the water pump.
- Pull out the water inlet and inlet housing assembly.
- Remove the 0-ring from the water inlet housing.





14. Remove engine coolant temperaure sensor.
- Disconnect the engine coolant temperaure sensor connector.
- Remove the engine coolant temperaure sensor and gasket.