Assembly
PROCEDURE1. Install fuel pressure regulator and fuel return pipe.
- Fully loosen the lock nut on the pressure regulator.
- Apply a light coat of gasoline to a new 0-ring, and install it to the pressure regulator.
- Lift up the water bypass hose between the idle air control valve and throttle body, and completely insert the pressure regulator into the delivery pipe by hand.
- Turn the pressure regulator counterclockwise until the vacuum sensing port faces in the direction indicated in the illustration.
- Connect the fuel return pipe to the pressure regulator with 2 new gaskets and the union bolt.
Torque: 35 Nm (26 ft lb)
- Tighten the lock nut.
Torque: 29 Nm (22 ft lb)
2. Connect vacuum sensing hose to fuel pressure regulator.
3. Install right hand engine wire cover.
- Fit the portions A and B of the engine wire cover, matching them with the lower high-tension cord cover and No.3 timing belt cover.
- Install the engine wire cover with the bolt.
4. Install upper high-tension cord cover.
- Fit portion A of the upper high-tension cord cover matching the top of the lower high-tension cord cover.
- Push the front side of the upper high-tension cord cover, and fit the front side claw groove of the upper high-tension cord cover to the claw of the lower high -tension cord cover.
- Install the upper high-tension cord cover with the 2 bolts.
5. Install intake air connector.
- Connect the end portions of the intake air connector to the throttle body and air cleaner hose.
- Tighten the 2 hose clamps.
- Install the bolt holding the intake air connector to the cylinder head cover.
- Connect the following hoses:
- Air hose to idle air control valve (1)
- Air hose from air control valve on power steering pump to intake air connector (2)
- Install the air cleaner assembly.
- install the engine compartment relay box cover.
- Install the battery and clamp cover.
- Install the No. 2 air cleaner hose with the bolt.
6. Connect negative terminal cable to battery.
7. Fill engine with coolant.
8. Check for leaks.