Installation

PROCEDURE





1. Install idle air control valve.
- Install a new gasket and the idle air control valve with the 2 nuts.

Torque: 18 Nm (13 ft lb)





- Connect the following hoses to the idle air control valve:
- Water bypass hose (from throttle valve) (1)
- Water bypass (from water inlet housing) (2)
- Water bypass (from exhaust gas recirculation valve) (3)





- Install the vacuum pipe and water bypass pipe (between idle air control valve and exhaust gas recirculation valve) to the air intake chamber with the bolt.
- Connect the idle air control valve connector.
- Connect the radiator hose to front water bypass joint.
- Connect the radiator hose to water inlet housing.





2. Install lower high-tension cord cover.
- Connect the end portions of the high-tension cord to the cord clamps
- Install the high-tension cord cover with the bolt.





- Install the clamps on the high-tension cords to the high-tension cord cover.
- Connect the high-tension cord to the righthand ignition coil.





3. Install righthand No. 3 timing belt cover.
- Install the 3 gaskets to the timing belt cover.
- Fit the portion A of the timing belt cover. matching it with the lower high-tension cord cover.
- Install the timing belt cover with the 4 bolts.
- Connect the 2 air control hoses on the power steering pump to the hose clamp on the timing cover.





4. Install lefthand No.3 timing belt cover.
- Install the 3 gaskets to the timing belt cover.
- Install the cord grommet to the high-tension cord (from the lefthand ignition coil).
- Install the cord grommet to the timing belt cover.
- Fit the portion A of the timing belt cover, matching it with the lower high-tension cord cover.
- Install the timing belt cover with the 4 bolts.
- Connect the evaporative emissions hose to the hose clamp on the timing belt cover.





5. Install righthand engine wire cover.
- Fit the portions A and B of the engine wire cover, matching them with the lower high-tension cord cover and No. 3 timing belt cover.
- Install the engine wire cover with the bolt.





6. Install lefthand engine wire cover.
- Connect the portions A and B of the engine wire cover to the wire brackets.
- Set the evaporative emissions hose and vacuum switching valve (for the fuel pressure) wire in original position.
- Fit the portions C and D of the engine wire cover, matching them with the lower high-tension cord cover and No. 3 timing belt cover.
- Install the engine wire cover with the 2 bolts.





7. Install intake air connector.
- Connect the end portions of the intake air connector to the throttle body and air cleaner hose.
- Tighten the 2 hose clamps.





- Connect the following hoses:
- Air hose to idle air control valve (1)
- Air hose (from air control valve on power steering pump) to intake air connector (2)
- Install the air cleaner assembly.
- install the engine compartment relay box cover.
- Install the battery and clamp cover.
- Install the No. 2 air cleaner hose with the bolt.
8. Connect negative terminal cable to battery.
9. Fill engine with coolant.
10. Check for leaks.