Installation

PROCEDURE
1. Reinstall engine coolant temperaure sensor.
- Install a new gasket to the engine coolant temperaure sensor.
- Install the engine coolant temperaure sensor.

Torque: 20 Nm (14 ft lb)

- Connect the engine coolant temperaure sensor connector.
2. Install water inlet and inlet housing.
- Remove any old sealing material and be careful not to drop any oil on the contact surfaces of the water inlet housing and water pump. Using a razor blade and gasket scraper, remove all the old sealing material from the gasket surfaces and sealing groove. Thoroughly clean all components to remove all the loose material. Using a non-residue solvent, clean both sealing surfaces.





- Apply sealer to the sealing groove of water inlet housing as shown in the illustration.
- Install a new 0-ring to the water inlet housing.
- Apply soapy water on the 0-ring.





- Push the water inlet housing end into the water pump hole.
- Install the water inlet and housing assembly with the 2 bolts. Alternately tighten the bolts.

Torque: 18 Nm (13 ft lb)





- Connect the water bypass hose to the water inlet housing.





3. Reconnect the following hoses;
- Upper radiator hose to front water bypass joint (1)
- Lower radiator hose to water inlet (2)
- Radiator reservoir hose to water inlet housing (3)





4. Reinstall the righthand ignition coil.
- Install the ignition coil with the 2 bolts.





- Connect the ignition coil connector.
5. Reinstall lower high-tension cord cover.
6. Reconnect negative terminal cable to battery.
7. Refill engine with coolant.
8. Check for leaks.