Part 2

26. Install LH No.2 timing belt cover.





(a) Install the 2 gaskets to the timing belt cover.
(b) Run the camshaft position sensor wire through the timing belt cover hole.
(c) Fit the timing belt cover, matching it with the fan bracket.
(d) Fit the timing belt cover holes, matching them with the 2 grommets on the distributor.
(e) Install the timing belt cover and reservoir tank outlet pipe with the 3 bolts.
(f) Install the wire grommet to the timing belt cover.
(g) Install the camshaft position sensor connector to the bracket of the reservoir tank outlet pipe.
(h) Install the wire clamp to the timing belt cover.
(i) Connect the camshaft position sensor connector.





(j) Install the reservoir tank outlet pipe to the LH cylinder head with the bolt.

27. Install drive belt idler pulley.





Install the idler pulley and cover plate with the bolt.

Torque: 380 kg.cm. (27 ft.lb., 37 Nm).

28. Install high-tension cords, cord clamps and cord cover assembly.
(a) Connect the high-tension cords to the spark plugs, distributor caps and RH ignition coil.





(b) Install the lower high-tension cord cover with the bolt.





(c) Connect the RH front high-tension cord clamp to the lower high-tension cord cover.
(d) Place the RH front high-tension cord clamp to the RH rear high-tension cord clamp.
(e) Install the 2 bolts holding the RH high-tension cord clamps to the RH cylinder head cover.
(f) Connect the No.2 high-tension cord to the cord clamp on the RH front high-tension cord clamp.





(g) Connect the LH front high-tension cord clamp to the lower high-tension cord cover.
(h) Place the LH front high-tension cord clamp to the LH rear high-tension cord clamp.
(i) Install the 2 bolts holding the LH high-tension cord clamps to the LH cylinder head cover.
(j) Connect the No.1 high-tension cord to the cord clamp on the LH front high-tension cord clamp.

29. Reinstall RH No.3 timing belt cover.
(a) Install the 3 gaskets to the timing belt cover.





(b) Fit the portion A of the timing belt cover, matching it with the lower high-tension cord cover.
(c) Install the timing belt cover with the 4 bolts.





(d) Connect the 2 air control valve hoses on the PS pump to the hose clamp on the timing belt cover.

30. Install LH No.3 timing belt cover.
(a) Install the 3 gaskets to the timing belt cover.





(b) Install the cord grommet to the high-tension cord (from the LH ignition coil).
(c) Install the cord grommet to the timing belt cover.
(d) Fit the portion A of the timing belt cover, matching with the lower high-tension cord cover.
(e) Install the timing belt cover with the 4 bolts.





(f) Connect the EVAP hose to the hose clamp on timing belt cover.

31. Install RH engine wire cover.





(a) Fit portions A and B of the engine wire cover, matching them with the lower high-tension cord cover and No.3 timing belt cover.
(b) Install the timing belt cover with the bolt.

32. Install LH engine wire cover.





(a) Connect portions A and B of the engine wire cover to the wire brackets.
(b) Set the EVAP hose and VSV (for the fuel pressure) wire in original position.
(c) Fit portions C and D of the engine wire cover, matching them with the lower high-tension cord cover and No.3 timing belt cover.
(d) Install timing belt cover with the 2 bolts.

33. Install upper high-tension cord cover.





(a) Fit portion A of the upper high-tension cord cover, matching the top of the lower high-tension cord cover.





(b) Push the front side of the upper high-tension cord cover, and fit the front side claw groove of the upper high-tension cord cover to the claw of the lower high-tension cord cover.
(c) Install the upper high-tension cord cover with the 2 bolts.

34. Install LH ignition coil.





(a) Install the ignition coil with the 2 bolts.





(b) Connect the following connectors and cord:
(1) Ignition coil connector.
(2) Noise filter connector.
(3) High-tension cord.

35. Install intake air connector.





(a) Connect the intake air connector.
(b) Install the hose clamp and bolt.





(c) Connect the following hoses:
(1) Air hose to IAC valve.
(2) Air hose (from the air control valve on PS pump) to intake air connector.





36. Install engine compartment relay box cover.
37. Install air conditioning (A/C) compressor.





(a) Install the A/C compressor and compressor stay with the 3 bolts and nut.

Torque:
500 kg.cm. (36ft.lb., 49 Nm).
300 kg.cm. (22ft.lb., 29 Nm).





(b) Connect the ground cable to the compressor stay with the bolt.

38. Install radiator assembly.





(a) Install the 2 lower radiator supports to the radiator.





(b) Place the radiator assembly on the body bracket.
(c) Install the radiator with the 2 upper radiator supports and 2 bolts.

Torque: 120 kg.cm. (9 lb.ft., 12 Nm).

HINT: After installation check that the rubber cushion (A) of the support is not depressed.





(d) Connect the following hoses:
(1) Upper radiator hose to front water by-pass joint.
(2) Lower radiator hose to water inlet.
(3) Reservoir tank inlet hose to radiator.





(4) 2 oil cooler hoses to transmission oil cooler pipes.
(e) Connect the ECT switch connector (for electric cooling fan).

39. Install fan pulley, fan, fluid coupler and drive belt.





(a) Temporarily install the fan pulley, the fan, fluid coupling assembly with the 4 nuts.
(b) Install the drive belt by turning the drive belt tensioner counterclockwise.





(c) Install the 4 nuts holding the fluid coupling to the fan bracket.

Torque: 215 kg.cm. (16 ft.lb., 21 Nm).

40. Install battery.





NOTICE: Do not connect the cable of the negative (-) terminal of the battery

41. Install air cleaner.





(a) Connect the air cleaner hose to the intake air connector.





(b) Install the air cleaner with the 3 bolts.
(c) Tighten the hose clamp bolt holding the air cleaner hose to the intake air connector.
(d) (Calif. only) Connect the air hose (from the AIR pump) to the air cleaner.
(e) Connect the VAF meter connector.

42. Install No.2 air cleaner hose.
Install the air cleaner hose with the bolt.

43. Install air cleaner cover.





(a) Insert the end of the air cleaner cover to the portion of the air cleaner case.
(b) Fit the air cleaner cover to the air cleaner hose with the 2 clips.

44. Install battery clamp cover.





(a) Fit the 2 claws of the battery clamp cover to the hole of the upper radiator support and the end of the No.2 air cleaner hose.
(b) Install the battery clamp cover with the clip.

45. Connect cable to negative terminal of battery.
46. Fill with engine coolant.
47. Start engine and check for leaks.
48. Recheck engine coolant and oil levels.
49. Install rear engine side under covers.
50. Install engine under cover.