FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Condenser HVAC: Service and Repair

REMOVAL






1. Discharge refrigerant from refrigeration system.






2. Remove No. 2 air cleaner hose.
(a) Remove the bolt and the No.2 air cleaner hose.




3. Disconnect liquid tube.
(a) Disconnect the liquid tube from the condenser.






(b) Remove the receiver from the condenser





4. Remove condenser.
(a) Disconnect the connect the condenser upper mountings.
(b) Turn the mountings downward.






(c) Remove radiator upper mountings.
(d) Push the radiator to engine side.






(e) Push the condenser to radiator side and pull it upward.



INSTALLATION






1. Install condenser.
(a) Install the condenser with 2 bolts.






(b) Install the receiver to the condenser.
(c) Connect the liquid tube to the condenser.

Torque: 14 N.m (140 kgf.cm, 10 ft.lbf)

2. Install radiator
(a) Install the radiator upper mountings with 2 bolts.

3. Install No. 2 air cleaner hose

4. If condenser was replaced, add compressor oil to compressor.

Add 40 cc (1.4 fl.oz.) Compressor oil: ND OIL 8

5. Evacuate air in refrigeration system and charge with refrigerant.

Specified amount: 850 + 50 g (29.9 +/- 1.76 oz.)

6. Inspect for for leak of refrigerant.
(a) Using a gas leak tester, check for leakage of refrigerant.