FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation

Water By-pass Hose:






1. INSTALL THROTTLE BODY

(a) Install the two water by-pass hoses and pipe to the throttle body.

Throttle Body Hoses:






(b) Connect the following hoses:

(1) PCV hose to throttle body

(2) Water by-pass hose to throttle body

Throttle Body Removal:






(c) Install a new gasket and throttle body with the two bolts and two nuts.

Torque: 18 N-m (185 kgf.cm, 13 ft.lbs)


(d) Install the water by-pass pipe (from rear water bypass joint) to the clamp on the engine wire cover.

(e) Connect the following hoses:

(1) Water by-pass hose to the IAC valve

(2) Vacuum hose to throttle body

(4) Heater water hose to heater water valve

Throttle Body Connectors:






(f) Connect the following connectors:

(1) Throttle position sensor connector

(2) (w/ TRAC)

Sub-throttle position sensor connector

(3) (w/ TRAC)

Sub-throttle actuator connector

Upper High-tension Cord Cover:






2. INSTALL UPPER HIGH-TENSION CORD COVER

(a) Fit portion A of the upper high-tension cover, matching it with the top of the lower high-tension cord cover.

(b) Push the front side of the high-tension cord cover, and connect the front side claw groove of the upper high-tension cord cover to the claw of the lower high-tension cord cover.

(c) Install the upper high-tension cord cover with the two bolts.

Intake Air Connector:






3. INSTALL INTAKE AIR CONNECTOR

(a) Connect the end portions of the intake air connector to the throttle body and air cleaner hose.

(b) Tighten the two hose clamps.

(c) Install the bolt holding the intake air connector to the cylinder head cover.

Intake Air Connector:






(d) Connect the following hoses:

(1) Air hose to IAC valve

(2) Air hose (from PS air control valve) to intake air connector

Throttle Body Cables:






4. CONNECT CONTROL CABLES TO THROTTLE BODY

Connect the following cables:

(1) Accelerator cable

(2) A/T throttle control cable

(3) (w/ Cruise Control System)

Cruise control actuator cable

Throttle Body Cover:






5. INSTALL THROTTLE BODY COVER

Install the throttle body cover and hose clamp with the two bolts and cap nut.



6. CONNECT CABLE TO NEGATIVE TERMINAL OF BATTERY


7. FILL WITH ENGINE COOLANT