Removal
1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERYCAUTION: Work must be started after approx. 20 seconds or longer from the time the ignition switch is turned to the "LOCK" position and the negative (-) terminal cable is disconnected from the battery.
2. DRAIN ENGINE COOLANT
Throttle Body Cover:
3. REMOVE THROTTLE BODY COVER
(a) Remove the mounting cap nut.
(b) Loosen the two bolts, and remove the throttle body cover.
Throttle Body Cables:
4. DISCONNECT CONTROL CABLES FROM THROTTLE BODY
Disconnect the following cables:
(1) Accelerator cable
(2) A/T throttle control cable
(3) (w/ Cruise Control System)
Cruise control actuator cable
Intake Air Connector:
5. REMOVE INTAKE AIR CONNECTOR
(a) Disconnect the following hoses:
(1) Air hose from IAC valve
(2) Air hose (from PS air control valve) from intake air connector
Air Intake Connector:
(b) Remove the bolt holding the intake air connector to the cylinder head cover.
(c) Loosen the two hose clamps.
(d) Disconnect the intake air connector from the throttle body and air cleaner hose, and remove the intake air connector.
High-tension Cord Cover:
6. REMOVE UPPER HIGH-TENSION CORD COVER
(a) Remove the two mounting bolts.
(b) Disconnect the front side claw groove of the cord cover from the claw of the lower cover, and remove the cord cover.
Right Engine Wire Cover:
7. REMOVE RH ENGINE WIRE COVER
Remove the bolt and wire cover.
Left Engine Wire Cover:
8. REMOVE LH ENGINE WIRE COVER
Remove the two bolts and wire cover.
EVAP VSV:
9. REMOVE VSV FOR EVAP SYSTEM
Remove the two bolts, and disconnect the VSV from cylinder head and timing belt cover.
Right No. 3 Timing Belt Cover:
10. REMOVE RH NO.3 TIMING BELT COVER
Remove the three bolts and timing belt cover.
Left No. 3 Timing Belt Cover:
11. REMOVE LH NO.3 TIMING BELT COVER
(a) Remove the four mounting bolts.
(b) Disconnect the cord grommet from the timing belt cover, and remove the timing belt cover,
(c) Remove the cord grommet from the high-tension cord.
Lower High-tension Cord Cover:
12. REMOVE LOWER HIGH-TENSION CORD COVER
(a) Disconnect the high-tension cord from the RH ignition coil.
(b) Disconnect the high-tension cords from the high- tension cord cover.
(c) Remove the bolt and cord cover.
Throttle Body Connectors:
13. REMOVE THROTTLE BODY
(a) Disconnect the following connectors:
(1) Throttle position sensor connector
(2) (w/ TRAC)
Sub-throttle position sensor connector
(3) (w/ TRAC)
Sub-throttle actuator connector
Heater Hose:
(b) Disconnect the following hoses:
(1) Heater water hose from heater water valve
Throttle Body Hoses:
(2) Water by-pass hose from IAC valve
(3) Vacuum hose
Throttle Body Fasteners:
(c) Remove the two bolts and two nuts, disconnect the throttle body from the air intake chamber.
Throttle Body Hoses:
(d) Disconnect the following hoses, and remove the throttle body:
(1) PCV hose from throttle body
(2) Water by-pass hose from throttle body
(e) Remove the throttle body gasket.
14. DISCONNECT CONNECTORS
Disconnect the following connectors
^ Cold start injector connector
^ IAC valve connector
^ EGR valve connector for EGR system
^ VSV connector for fuel pressure control system
Intake Air Chamber Hoses:
15. DISCONNECT HOSES
Disconnect the following hoses:
(1) Water by-pass hose (from water inlet housing) from IAC valve
(2) Vacuum hose (from PS air control valve) from air intake chamber
(3) Vacuum sensing hose (from fuel pressure regulator) from vacuum pipe
(4) Two vacuum hoses (from VSV for EVAP system) from vacuum pipe
(5) Vacuum hose (from charcoal canister) from vacuum pipe
Intake Air Chamber Hoses:
(6) Water by-pass hose (from EGR valve) from water by-pass pipe
(7) Vacuum hose (from brake booster) from air intake chamber
(8) Vacuum hose (from VSV for heater water valve) from air intake chamber
(9) PCV hose from LH cylinder head cover
Accelerator Bracket:
16. REMOVE AIR INTAKE CHAMBER
(a) Remove the bolt, stud bolt and accelerator bracket.
Cold Start Injector Supply Line:
(b) Remove the union bolt and two gaskets, and disconnect the cold start injector tube from the RH delivery pipe.
Intake Air Chamber Fasteners:
(c) Remove the two bolts and gasket, and disconnect the EGR pipe from the air intake chamber.
Intake Air Chamber Fasteners:
(d) Remove the four bolts, eight nuts and A/T throttle cable bracket.
(e) Disconnect the data link connector 1 bracket from the air intake chamber.
Cold Start Injector Electrical Connector:
17. REMOVE COLD START INJECTOR FROM AIR INTAKE CHAMBER
(a) Disconnect the cold start injector connector.
(b) Remove the union bolt, two gasket, and cold start injector tube.
Cold Start Injector Fasteners:
(c) Remove the two bolts, cold start injector and gasket.