Disassembly and Reassembly
FRONT DOOR DISASSEMBLY
1. REMOVE ARMREST BASE PANE
(a) Using the screwdriver, remove the clip.
(b) Pull the panel forward and disconnect the connector.
2. REMOVE DOOR INSIDE HANDLE BEZEL COVER
Using a small screwdriver, pry outward the cover.
HINT: Tape the screwdriver tip before use.
3. REMOVE DOOR TRIM
(a) Remove two caps and eight screws.
(b) Pass the screwdriver between the panel and the trim and remove clips.
NOTICE: Do not scratch the panel with the screwdriver.
(c) Remove the trim by pulling all of the trim.
(d) Remove the two cable 5 from the door inside handle.
(e) Disconnect the connector from the door courtesy light.
(f) Remove twelve nuts, the front door trim ornament and the door inside handle.
(g) Remove eight screws and armrest.
(h) Remove the door courtesy light.
4. REMOVE DOOR SPEAKER GRILLE
Using a screwdriver, pry loose two clips arid remove the cover.
HINT: Tape the screwdriver, tip before use.
5. REMOVE DOOR TRIM UPPER PANEL
Remove six screws and pry out the panel.
6. REMOVE FRONT DOOR WEATHERSTRIP
While pulling the weatherstrip by hand, remove the nine clips using a clip remover.
HINT: Do not pull strongly on the weatherstrip as it may tear.
7. REMOVE OUTSIDE REAR VIEW MIRROR AND SPEAKER
(a) Remove two bolts and the speaker, disconnect the connector.
(b) Remove two bolts and the mirror, disconnect the connector.
8. REMOVE SPEAKER ASSEMBLY
Disconnect connectors from speaker assembly and remove speaker assembly with four bolts.
9. REMOVE SCREW GROMMETS
Using a clip remover, remove two grommets.
10. REMOVE SERVICE HOLE COVER
Remove the cover by pulling at the edge by hand.
NOTICE: Do not tear the cover.
11. DISCONNECT WIRE HARNESS FROM DOOR PANEL
Using a clip remover, remove the wire harness clamps from ten position on the door panel.
12. REMOVE DOOR INSIDE PANEL FRAME
Remove three bolts and the frame.
13. REMOVE FRONT DOOR BELT MOULDING
(a) Remove eight screws and five nuts.
(b) Using a scraper, remove the double-sided tape from the rear side.
HINT: Tape the scraper tip before use.
14. REMOVE FRONT DOOR INNER WEATHERSTRIP
Put loose the clips from the edge of the panel and remove the belt moulding.
15. REMOVE FRONT GLASS GUIDE
Remove three screws and the guide.
16. REMOVE REAR GLASS GUIDE AND DOOR GLASS
(a) Remove four screws from the guide.
(b) Remove joining the window regulator and glass.
(c) Pull the door glass with the guide out of the panel carefully.
HINT: Do not remove the guide from the glass.
17. REMOVE WINDOW REGULATOR
Remove six nuts and the regulator.
18. REMOVE DOOR LOCK
(a) Disconnect the two links from the outside handle and key cylinder.
(b) Disconnect the connector.
(c) Using a torx wrench, remove three screws and the door lock.
19. REMOVE OUTSIDE HANDLE AND KEY CYLINDER
(a) Disconnect the connector from key cylinder.
(b) Remove three bolts key cylinder and outside handle.
20. REMOVE SIDE PROTECTION MOULDING
(a) Remove two nuts.
(b) Using a clip remover, pry out the moulding.
DOOR GLASS REPLACEMENT
REMOVE FOLLOWING PARTS:
(a) Front door lass channel
(b) Glass guide roller
(c) Glass guide roller No.2
(d) Washer
(e) Nut
(f) Bolt
FRONT DOOR ASSEMBLY
1. BEFORE INSTALLING PARTS, COAT THEM WITH MP GREASE
(a) Apply MP grease to the window regulator rollers.
(b) Apply MP grease to the sliding surface of the door lock.
(c) Apply MP grease to the door glass guide rollers.
2. INSTALL SIDE PROTECTION MOULDING
(a) Pass the top of the clips into the panel hole and tap the moulding onto the panel.
(b) Install two nuts.
3. INSTALL OUTSIDE HANDLE AND KEY CYLINDER
(a) Install the key cylinder and the outside handle with three bolts.
(b) Connect the connector to the key cylinder.
4. INSTALL DOOR LOCK
(a) Apply adhesive to three screws.
Part No.08833-00070 THREE BOND 1324 or equivalent
(b) Install the door lock with three screws.
(c) Install the two links to the outside handle and key cylinder.
(d) Connect the connector.
5. INSTALL WINDOW REGULATOR
Install the regulator with six nuts.
6. INSTALL GLASS GUIDE AND DOOR GLASS
(a) Install the front glass guide with three screws to the door panel.
(b) Pass the rear glass guide with the door glass inside the door panel.
(c) Install the glass to the front glass guide and the regulator.
(d) Install the rear glass guide with four screws.
7. INSTALL FRONT DOOR INNER WEATHERSTRIP
Pass the claw of the clips into the upper panel hole and push the moulding into the panel.
8. INSTALL FRONT DOOR BELT MOULDING
HINT: If the adhesive power of the tape is reduced, replace it with new tape.
Install the moulding with eight screws and five nuts.
9. INSTALL DOOR INSIDE PANEL FRAME
Install the frame with three bolts.
10. CONNECT WIRE HARNESS TO DOOR PANEL
Install the clamps onto the panel.
11. INSTALL SPEAKER ASSEMBLY
(a) Install the speaker assembly with four screws.
(b) Connect the connector to the speaker.
12. INSTALL SERVICE HOLE COVER
HINT: Before installing the service hole cover, peel off the backing paper from the silencer.
Seal the service hole cover with adhesive.
13. INSTALL SCREW GROMMETS
Install two grommets as shown.
14. INSTALL OUTSIDE REAR VIEW MIRROR
(a) Install the mirror with two bolts, connect the connector.
(b) Install the speaker with two bolts, connect the connector.
15. INSTALL FRONT DOOR WEATHERSTRIP
Push down on the nine clips of the weatherstrip.
16. INSTALL DOOR TRIM UPPER PANEL
(a) Push the panel into the frame.
(b) Tap in the three clips.
(c) Install the panel with six screws.
17. INSTALL DOOR SPEAKER GRILLE
Slide the grille and tap the grille to install it.
18. INSTALL DOOR TRIM
(a) Install the front door trim ornament and the door inside handle with eleven nuts.
(b) Install the armrest with eight screws.
(c) Install the door curtesy switch.
(d) Install the two cables as shown.
(e) Connect the connector to the door curtesy switch.
(f) Install the door trim to the door panel with eight screws and two caps.
19. INSTALL DOOR INSIDE HANDLE BEZEL COVER
With the door handle in open position, insert the cover into the bezel.
20. INSTALL ARMREST BASE PANEL
(a) Connect the connector.
(b) Slide the panel rearward and tap the panel to install it.