Disassembly and Reassembly
REAR DOOR DISASSEMBLY1. REMOVE DOOR INSIDE HANDLE BEZEL
HINT: Tape the screwdriver tip before use.
(a) Using the screwdriver, pry outward where the handle and the upper side of the bezel meet.
(b) Using the screwdriver, pry outward where the handle and the lower side of the bezel meet and remove the rear half of the bezel.
(c) With the door handle in open position, pull the bezel out toward the rear.
2. REMOVE ARMREST BASE PANEL
HINT: Tape a screwdriver tip before use.
(a) Using the screwdriver, pry out the clip.
(b) Disconnect the illumination light from the panel.
(c) Remove the panel, then disconnect the connector
3. REMOVE DOOR COURTESY LIGHT
HINT: Tape a screwdriver tip before use.
Using the screwdriver, remove the courtesy light, then disconnect the connector.
4. REMOVE DOOR TRIM
HINT: Tape a screwdriver tip before use
(a) Remove five screws.
(b) Insert the screwdriver between the panel and the and remove the clips.
NOTICE: Do not scratch the panel with the screwdriver.
(c) Remove the trim by pulling all of the trim up.
5. REMOVE DOOR SPEAKER
(a) Disconnect the connector.
(b) Remove four screws and the speaker.
6. REMOVE DOOR FRAME GARNISH
(a) Remove two clips.
(b) Pull the garnish forward and remove the rear side clip.
(c) Pry out the upper side of the garnish.
(d) Pull the garnish forward and remove the upper side clips.
(e) Pull the garnish rearward and remove the front side clips.
(f) Remove the garnish.
7. REMOVE DOOR INSIDE HANDLE
(a) Remove two screws.
(b) Disconnect two links from the handle.
8. REMOVE SERVICE HOLE COVER
(a) Using pliers, remove two screw grommets.
(b) Remove the cover by pulling at the edge by hand.
NOTICE: Do not tear the cover.
9. REMOVE FRONT DOOR INNER WEATHERSTRIP
Tape a scraper tip before use.
Using the scraper, remove the inner weatherstrip.
10. REMOVE FRONT DOOR GLASS RUN
11. REMOVE DIVISION BAR
HINT: Insert a shop rag inside the panel to prevent scratching the glass.
(a) Remove the two bolts.
(b) Remove the door glass from the glass bracket and lower the door glass into the door panel.
HINT: Position the door glass toward the front as much as possible.
(c) Using a clip remover, disconnect the clamp.
(d) Remove the bolt and the screw.
(e) Rotate the division bar 90c and pull it upward.
12. REMOVE REAR DOOR QUARTER WINDOW GLASS
13. REMOVE REAR DOOR OUTSIDE BELT MOULDING
HINT: Tape a scraper tip before use.
(a) Remove eleven screws and five nuts.
(b) Using the screwdriver, remove the moulding.
14. REMOVE REAR DOOR GLASS
HINT: Insert a shop rag inside the panel to prevent scratching the glass.
Pull the glass up out of the panel carefully.
15. REMOVE WINDOW REGULATOR
(a) Disconnect the connector.
(b) Using a clip remover, disconnect the clamp.
(c) Remove six nuts and the window regulator.
16. REMOVE REAR DOOR LOWER FRAME
Remove the bolt, the nut and the frame.
17. REMOVE CHILD PROTECTOR LOCK LEVER KNOB
HINT: Tape a screwdriver tip before use.
Using the screwdriver, remove the knob.
18. REMOVE DOOR LOCK
(a) Using a torx wrench, remove the screw.
(b) Remove the door lock cover.
(c) Using a clip remover, disconnect the clamps.
(d) Using a torx wrench, remove the two screws.
(e) Remove the door lock, then disconnect the connector.
19. REMOVE REAR DOOR OUTSIDE HANDLE
Remove two bolts and the handle.
20. REMOVE REAR DOOR CHECK
HINT: Tape a screwdriver tip before use.
(a) Using the screwdriver, remove the door check cover.
(b) Using a torx wrench, remove two screws.
(c) Remove the door check from the body.
(d) Remove two nuts and the door check.
21. REMOVE REAR DOOR WEATHERSTRIP
Using a clip remover, remove the weatherstrip.
22. REMOVE REAR DOOR WIRE HARNESS
(a) Remove two bolts.
(b) Disconnect the connector.
(c) Using a clip remover, disconnect the clamps.
(d) Remove the wire harness.
23. REMOVE INSIDE PANEL FRAME
Remove four screws and the frame.
REAR DOOR ASSEMBLY
ASSEMBLE REAR DOOR PARTS BY FOLLOWING DISASSEMBLY SEQUENCE IN REVERSE
BEFORE INSTALLING PARTS, COAT THEM WITH MP GREASE
(a) Apply MP grease to the window regulator rollers.
(b) Apply MP grease to the sliding surface of the door lock.
INSTALL REAR DOOR CHECK
(a) Apply adhesive to two screws.
Part No.08833-00070,THREE BOND 1324 or equivalent
(b) Install the door check with two screws.
Torque: 8.8 N.m (90 kgf.cm. 78 in.Ibf)
INSTALL REAR DOOR LOCK
(a) Apply adhesive to two screws.
Part No.08833-00070,THREE BOND 1324 or equivalent
(b) Install the door check with two screws.
Torque: 5.4 N.m (55 kgf.cm, 48 in.Ibf)
(c) Connect the connector.
(d) Install the clamps.
INSTALL REAR DOOR LOCK COVER
(a) Apply adhesive to the screw.
Part No.08833-00070,THREE BOND 1324 or equivalent
(b) Install the door lock cover with the screw.
Torque: 5.4 N.m (55 kgf.cm, 48 in.Ibf)
INSTALL WINDOW REGULATOR
Install the window regulator with six nuts.
Torque: 5.4 N.m (55 kgf.cm, 48 in.Ibf)