Removal
Air Cleaner Cover:
Preparation
- Remove air cleaner and battery cover.
- Disconnect negative battery cable.
- Drain coolant into an approved container.
No. 2 Air Cleaner Hose:
- Remove No. 2 air hose.
- Disconnect air flow sensor electrical connector.
Air Cleaner:
- Remove air intake pipe from air flow meter.
- Remove air cleaner lid and air flow meter.
Intake Air Pipe:
Throttle Body Removal
- Remove idle speed control air hose.
- Remove power steering idle-up hose.
Intake Air Pipe:
- Remove air intake tube.
Throttle Body Cables:
- Remove cables from throttle body.
Throttle Body Hoses:
- Disconnect vacuum hoses from throttle body.
- Disconnect vacuum hose from fuel pressure regulator.
- Remove upper ignition wire cover.
- Disconnect water bypass hose from ISC valve.
- Disconnect throttle position sensor electrical connector.
- If equipped with traction control, disconnect sub-throttle position sensor and throttle valve actuator.
Throttle Body Fasteners:
- Remove throttle body fasteners.
- Slide throttle away from intake air chamber.
PCV And No.1 Water Bypass Lines:
- Remove PCV hose.
- Remove water bypass hose.
- Remove throttle body.
Right Side Ignition Coil:
Fuel Rail Removal - Right Side
- Remove right and left side engine wire covers.
- Remove upper timing belt covers.
Wiring Harness:
- Remove right side ignition coil.
- Remove lower ignition wire cover.
- Disconnect engine wiring harness from fuel line.
- Disconnect coolant temperature sensor and gauge senders.
- Disconnect start injector time switch.
- Disconnect right side injector electrical connector.
Fuel Return Line:
- Remove fuel return line.
- Remove cold start injector supply line.
- Remove front fuel pipe.
Rear Fuel Line:
- Remove rear fuel pipe.
Right Side Fuel Rail:
- Disconnect pressure regulator vacuum line.
- Remove fuel rail and injectors.
- Remove injectors from fuel rail.
Vacuum Lines:
Fuel Rail Removal - Left Side
- Remove three vacuum hoses from vacuum pipe.
- Remove four hoses from air pipe.
- Remove EGR VSV vacuum lines.
- Remove EGR modulator hose.
EGR And Fuel Pressure VSV's:
- Remove EGR vacuum modulator and VCV.
- Remove check connector.
- Remove fuel pressure and EGR VSV's.
No.3 And No. 4 Water Bypass Lines:
- Remove water bypass hoses from EGR.
Wiring Harness:
- Unbolt engine wiring harness cover.
- Disconnect left side distributor connector.
- Disconnect engine speed sensor connector.
- Disconnect EGR temperature sensor connector.
- Disconnect left side injector connectors.
Fuel Pulsation Damper:
- Remove pulsation damper and fuel inlet line.
- Remove front and rear fuel pipes.
- Remove left fuel rail and injectors.
- Pull injectors from fuel rail.