Condenser HVAC: Service and Repair

Removal of Condenser

1. REMOVE FRONT BUMPER

2. REMOVE TWO ELECTRIC FANS

3. REMOVE CENTER BRACE AND TWO HORNS

4. DISCHARGE REFRIGERANT IN REFRIGERATION SYSTEM





5. REMOVE LIQUID TUBE AND DISCHARGE TUBE
Remove the two bolts and both tubes.





NOTICE: To prevent the intrusion of moisture or dirt, cams should be placed on hose or tube ends immediately.

6. REMOVE SUCTION TUBE

NOTICE: To prevent the intrusion of moisture or dirt, caps, should be placed on hose or tube ends immediately.





7. REMOVE CONDENSER
Remove the two nuts and the condenser.

Installation of Condenser





1. INSTALL CONDENSER
Install the condenser with the two nuts.





2. INSTALL SUCTION TUBE

Specified torque: 330 kg-cm (24 ft-lb, 32 N.m)

NOTICE: Do not remove the caps until the tube is in-stalled.

INSTALL DISCHARGE TUBE AND LIQUID TUBE
Install both tubes with the two bolts.

Specified torque: 100 kg-cm (7 ft-lb, 10 N.m)

NOTICE: Do not remove the caps until the tube is installed.

4. IF CONDENSER WAS REPLACED, ADD COMPRESSOR OIL TO COMPRESSOR

ADD 40 - 50 cc (1 .4 - 1.7 ft.oz.)

Compressor oil:
DENSOOIL 6,
SUNISO No.SGS or equivalent

5. EVACUATE AIR IN REFRIGERATION SYSTEM AND CHARGE WITH REFRIGERANT

Specified amount: 1,050 g (2.3 lb)

6. INSPECT FOR LEAKAGE OF REFRIGERANT
Using a gas leak tester, check for leakage of refrigerant.

7. INSTALL TWO HORNS AND CENTER BRACE

8. INSTALL TWO ELECTRIC FANS

9. INSTALL FRONT BUMPER