FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Federal Models

PURPOSE
The oxygen sensor measures the oxygen content in the exhaust and sends a voltage signal to the ECU.

LOCATION
The oxygen sensor is mounted in the exhaust manifold.

CONSTRUCTION
The sensor consists of a steel housing, sensor tip, its protective sleeve and an internal heating element. The sensor tip itself is made from a platinum covered zirconium-oxide pipe.

OPERATION
A measureable voltage is generated by comparing the amount of oxygen in the exhaust gas with the amount in the ambient air.

The sensor operates only within a certain temperature range of approx. 545 - 1530°F (285 - 850°C).

The exhaust gases reach the outer surface of the oxygen sensor tip via the openings in the protective sleeve. Ambient air reaches the sensor's inner surface via channels. The differance in oxygen content produces a voltage read by the ECU.

The heating element is controlled by the ECU. When the sensor is cold the ECU grounds the circuit, causing the sensor to heat. The electric heater allows the sensor to reach operating temperature much sooner than it could simply by using exhaust gas to heat it. The heater also prevents sensor cool-down during periods of extended idling.