Disassembly and Assembly

Fig. 1 Exploded View Of Rear Brake Assembly:

Refer to Fig. 1 when performing caliper overhaul operations.

DISASSEMBLY
1. Remove caliper as previously described under REMOVAL/INSTALLATION.
2. On ES 250 models, remove sliding bushing, dust boots and main pin boot.
3. On all models, remove cylinder boot set ring and cylinder boot.
4. Place a piece of cloth between piston and caliper assembly. Using compressed air, remove piston.
5. Remove piston seal from cylinder.
6. On Except ES 250 models, remove sliding pins from torque plate. Using a chisel and hammer, tap out dust boots.

ASSEMBLY

Fig. 4 Exploded View Of Rear Caliper:

1. Apply lithium soap base glycol grease to parts indicated with arrows, Fig. 4.
2. On all models, install piston seal and piston in cylinder.
3. Install cylinder boot and set ring in cylinder.
4. On ES 250 models, install main pin boot, sliding bushing and dust boots.
5. On all models, install cylinder and bleed brakes.