Reassembly

DRIVE SHAFT / PROPELLER SHAFT: REAR DRIVE SHAFT ASSEMBLY (for TMMC Made): REASSEMBLY

1. INSTALL REAR DRIVE SHAFT DUST COVER

(a) Using SST and a steel plate, install a new rear drive shaft dust cover.





SST : 09527-10011

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NOTICE:
* The rear drive shaft dust cover should be completely installed.
* Be careful not to damage the rear drive shaft dust cover.

2. INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT

(a) Wrap the splines of the drive shaft with protective tape to prevent the boot from being damaged.





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(b) Install new parts to the outboard joint shaft in the following order:

(1) Rear drive shaft outboard joint boot clamp

(2) Outboard joint boot

(3) No. 2 rear drive shaft outboard joint boot clamp

(c) Pack the outboard joint shaft assembly and outboard joint boot with grease from the boot kit.

Grease capacity:

50 to 70 g (1.8 to 2.4 oz.)

3. INSTALL NO. 2 REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP

(a) Hold the drive shaft in a vise between aluminum plates.

NOTICE:
Do not overtighten the vise.

(b) Using a screwdriver, install the No. 2 rear drive shaft outboard joint clamp as shown in the illustration.





NOTICE:
Do not damage the outboard joint boot.

4. INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP

(a) Hold the rear drive shaft in a vise between aluminum plates.

(b) Secure the rear drive shaft outboard joint boot clamp onto the boot.

(c) Place SST onto the rear drive shaft outboard joint boot clamp.





SST : 09521-24010

(d) Tighten SST so that the rear drive shaft outboard joint boot clamp is pinched.

NOTICE:
Do not overtighten SST.

(e) Using SST, inspect the clearance of the rear drive shaft outboard joint boot clamp.





SST : 09240-00020

Clearance:

1.2 to 4.0 mm (0.0472 to 0.1575 in.)

NOTICE:
If the measured value exceeds the specified value, retighten the clamp.

5. INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

(a) Wrap the splines of the drive shaft with protective tape to prevent the boot from being damaged.





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(b) Install new parts to the outboard joint shaft in the following order:

(1) No. 2 rear drive shaft inboard joint boot clamp

(2) Inboard joint boot

(3) Rear drive shaft inboard joint boot clamp

(c) Align the matchmarks placed before removal and install the inner race to the rear drive outboard joint shaft assembly using a brass bar and a hemmer.





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NOTICE:
Be careful not to damage the inner race.

(d) Using a snap ring expander, install a new shaft snap ring.





(e) Align the matchmarks placed before removal and install the cage to the inner race.





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(f) Install the 8 balls with grease to the inner race.

NOTICE:
Be careful not to drop the balls.

HINT
Apply grease onto the balls to keep them from falling.

(g) Pack the outboard joint shaft and boot with grease.

Grease capacity:

85 to 105 g (3.0 to 3.7 oz.)

(h) Align the matchmarks and install the inboard joint assembly to the outboard joint shaft assembly.





Text in Illustration





(i) Using a screwdriver, install the drive shaft snap ring to the rear drive shaft inboard joint assembly.





6. INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT

(a) Install the inboard joint boot to the outboard joint shaft.

(b) Check whether the drive shaft dimension (A) is within the following specification.





Dimension (A):

751.4 mm (2.46 ft.)

7. INSTALL NO. 2 REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP

(a) Using needle-nose pliers, install a new No. 2 rear drive shaft inboard joint boot clamp as shown in the illustration.





NOTICE:
Be careful not to damage the boot.

8. INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP

(a) Using needle-nose pliers, install a new rear drive shaft inboard joint boot clamp as shown in the illustration.





NOTICE:
Be careful not to damage the boot.

9. INSTALL REAR DRIVE SHAFT SNAP RING

(a) Install a new rear drive shaft snap ring.

10. INSPECT REAR DRIVE SHAFT ASSEMBLY Rear Drive Shaft Assembly (For TMMC Made)