Disassembly

2GR-FE BATTERY / CHARGING: GENERATOR: DISASSEMBLY

1. REMOVE GENERATOR REAR END COVER

(a) Remove the 3 nuts and generator rear end cover.





2. REMOVE TERMINAL INSULATOR

(a) Remove the terminal insulator from the generator coil assembly.





3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

(a) Remove the 2 screws and generator brush holder assembly from the generator coil assembly.





4. REMOVE GENERATOR COIL ASSEMBLY

(a) Remove the 4 bolts.





(b) Using SST, remove the generator coil assembly.





Text in Illustration





SST : 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04071

09957-04010

09958-04011

(c) Remove the generator washer.





5. REMOVE GENERATOR CLUTCH PULLEY

(a) Using a screwdriver, puncture the center of the generator pulley cap and pry it off.





NOTICE:
Do not reuse the generator pulley cap.

(b) Mount the generator drive end frame in a vise tightly.

(c) Confirm SST (A) and (B) shown in the illustration.





Text in Illustration





SST : 09820-63021

(d) Place the rotor shaft end into SST (A).





Text in Illustration





(e) Fit SST (B) to the clutch pulley.





Text in Illustration





(f) Loosen the pulley by turning SST (B) in the direction shown in the illustration.





NOTICE:
* Check that the drive end frame is secured in the vise tightly.
* Hold SST (A) tightly during the operation.

Text in Illustration





(g) Remove SST from the generator assembly.

(h) Remove the clutch pulley from the rotor shaft.

6. REMOVE GENERATOR ROTOR ASSEMBLY

(a) Remove the generator rotor assembly.