Removal and Installation
REMOVAL
1. REMOVE AIR CLEANER ASSEMBLY
2. TAKE OUT FLUID WITH SYRINGE
NOTICE: Do not let brake fluid remain on a painted surface. Wash it off immediately.
3. DISCONNECT LEVEL WARNING SWITCH CONNECTOR
4. DISCONNECT BRAKE HOSE FROM RESERVOIR
Using pliers, slide the clip and disconnect the brake hose from the reservoir, and remove the clip.
HINT: At the time of installation, install the reservoir hose with a paint line on the hose facing forward.
5. DISCONNECT RESERVOIR ASSEMBLY FROM BRACKET
Remove the bolt and disconnect the reservoir assembly.
Torque: 8.8 Nm (90 kgf-cm, 78 inch lbs.)
6. REMOVE MASTER CYLINDER
(a) Using pliers, slide the 2 clips to the direction of the reservoir.
(b) Disconnect the 2 reservoir hoses from the master cylinder and remove the clips.
HINT: At the time of installation, install the reservoir hose with a paint line on the hose facing forward.
(c) Using SST, disconnect the 2 brake lines.
SST 09751-36011
Torque: 15 Nm (155 kgf-cm, 11 ft. lbs.)
(d) Remove the 2 nuts, bracket and pull out the master cylinder and gasket.
Torque: 13 Nm (130 kgf-cm, 9 ft. lbs.)
7. REMOVE RESERVOIR WITH 2 RESERVOIR HOSES
INSTALLATION
Installation is in the reverse order of removal.
HINT:
- Before installation, adjust length of brake booster push rod.
- After installation, fill the brake reservoir with brake fluid and bleed brake system.
- Check for leaks, check and adjust brake pedal.