Transfer Case Clutch: Service and Repair

Transfer Case Clutch Solenoid

Removal
1
WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.




2
CAUTION: Connect the diagnostic tool, prior to removal of the solenoid.
CAUTION: Discard the bolts.
NOTE:
Some fluid spillage is inevitable during this operation.
Remove the transfer case clutch solenoid.
- Position a container to collect the fluid spillage.
- Remove the 3 Torx screws.
- Use the diagnostic tool to energize the solenoid.
- Detach from the selector lever.
- Disconnect the electrical connector.

Installation
1
WARNING: The transfer case clutch solenoid must be energized prior to installation to the selector lever. Failure to follow this instruction may result in damage to the transfer case.
CAUTION: Make sure the seal is installed correctly.
CAUTION: Make sure that new bolts are installed.
Install the transfer case clutch solenoid.
- Clean the components.
- Connect the electrical connector.
- Use the diagnostic tool to energize the solenoid.
- Install to the selector lever.
- Tighten the Torx screws to 10 Nm (7 lb.ft).
2 Check and top-up the transfer case fluid level.
3 Using the diagnostic tool, calibrate the new transfer case control solenoid.