Transfer Case Rear Seal

Transfer Case Rear Seal
This is a "Trustmark Authoring Standards (TAS) Repair Procedure"
- TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.
- TAS removal and installation procedures use a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.
- Many of the TAS procedures will have the installation information within the removal steps.
- The TAS color illustrations use a variety of symbols to indicate important details of the procedures. It is important to understand these symbols in order to properly used the TAS procedures.
Refer to How to Use TAS Procedures and TAS Symbol Glossary at Vehicle | Description and Operation for additional information on these TAS procedures.
For additional information, refer to How to Use TAS Procedures How to Use TAS Procedures

Removal

NOTE:
Removal steps in this procedure may contain installation details.

NOTE:
Some variation in the illustrations may occur, but the essential information is always correct.

All vehicles

WARNING: Make sure to support the vehicle with axle stands.
1 Raise and support the vehicle.

Vehicles with diesel particulate filter (DPF)





All vehicles





CAUTION: Mark the position of the driveshaft flange in relation to the drive pinion flange.

CAUTION: To avoid damage to the joint or gaiter, do not allow the driveshaft to hang.

CAUTION: Make sure that the driveshaft is supported with suitable retaining straps.

Torque to: 40 Nm





CAUTION: Make sure that a new bolt is installed.

NOTE:
Position cloth to collect fluid spillage.

Torque to: 48 Nm





Special Service Tool




Depth Drill, Seal Remover, 308-617





CAUTION: Make sure that the area around the component is clean and free of foreign material.

CAUTION: Take extra care not to damage the mating faces.

Special Service Tool




Remover, Seals, 308-615

Special Service Tool




Slide Hammer, 100-012

Installation





Special Service Tool




Installer, Transfer Case Rear Seal, 205-871
1 To install, reverse the removal procedure.
2 Check and top-up the transfer case fluid level.
For additional information, refer to Transfer Case Fluid Level Check Procedures